14 patents in this list

Updated:

In modern recycling facilities, sorting PET bottles from mixed plastic waste streams presents significant measurement challenges. Near-infrared sensors must distinguish characteristic absorption peaks across 1600-1800 nm wavelength ranges, while dealing with varying bottle shapes, colors, and contamination levels that can affect spectral signatures. Current systems process up to 10,000 bottles per hour with sorting accuracies above 95%.

The core engineering challenge lies in achieving high-speed, accurate polymer identification while managing the physical variability of post-consumer waste streams.

This page brings together solutions from recent research—including multi-channel optical sensing systems, pattern recognition algorithms for spectral analysis, physical separation mechanisms, and marker-based tracking approaches. These and other methods focus on practical implementation in industrial recycling facilities where throughput and accuracy directly impact recycling economics.

1. Device for Optical Spectrum Analysis of Recyclable Plastics with Multi-Channel Sensor and Control Unit

EAPS CO LTD, 2024

Automatic identification of recyclable plastics using optical spectrum analysis. The device has a light source, condenser lens, multi-channel optical sensor, and control unit. The light source illuminates the plastic. The condenser lens focuses reflected light onto the sensor. The sensor has channels with different wavelength filters. The control unit analyzes the channel spectra to determine if the object is plastic. By averaging and comparing spectra against references, it identifies recyclable plastics like PP, PMMA, PET, PE, ABS.

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2. Near-Infrared Spectroscopy Method for Multi-Category Identification of Recycled Plastic Particles

NANCHANG CUSTOMS TECH CENTER, NANCHANG CUSTOMS TECHNOLOGY CENTER, 2023

Rapid and accurate method to identify recycled plastic particles as solid waste using near-infrared spectroscopy. The method involves obtaining spectral data from recycled plastic samples, preprocessing it, and training a multi-category solid waste identification model using pattern recognition algorithms. The model can quickly and accurately distinguish if recycled plastic particles are solid waste based on their near-infrared spectrum. This enables faster, more efficient identification of solid waste plastic particles during customs inspections.

3. Apparatus and Method for Sorting Plastic Objects Using Near Infrared Spectroscopy with Series-Connected Optical Chambers

SALDANHA JEEVAN, 2023

Efficient and accurate method and apparatus for sorting plastic objects using near infrared spectroscopy. The method involves illuminating the plastic objects with a light source, obtaining near infrared spectra from the objects, comparing the spectra to a database of known plastic types, and sorting the objects based on the comparison. The apparatus has two optical chambers with sorting exits, one for each sorted plastic type. The chambers are connected in series so sorted objects fall into the correct exit. This allows high throughput sorting with accurate sorting accuracy above 95%.

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4. Spectroscopy-Based Polymer Separation System Utilizing NIR and MIR for Waste Plastic Sorting

マイレプラスト エス.アール.エル, MYREPLAST SRL, マイレプラスト エス.アール.エル., 2023

Mechanical separation of polymers from waste plastics to obtain highly pure fractions of separated material for recycling. The method uses spectroscopy to identify and separate different types of polymers from mixed waste plastics. Near infrared (NIR) spectroscopy is used to sort colored and white plastics from black plastics. Then MIR spectroscopy further separates specific polymers from the colored/white fraction. This allows selective isolation of pure polymer fractions even from black plastics that are difficult to distinguish visually. The purified polymer fractions can be recycled directly without degradation.

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5. Spectroscopic Sorting and Isolation Process for High Purity Polymer Recovery from Mixed Plastic Waste

МИРЕПЛАСТ С.Р.Л., MIREPLAST S.R.L., 2022

A process to selectively isolate and recover high purity polymers from plastic waste for recycling. The process involves using spectroscopy techniques like NIR, MIR, and UV/VIS to sort and separate different types of polymers from a mixed waste stream. The sorted polymers can then be further refined by color to obtain highly pure, specific polymer fractions for use in manufacturing applications. The continuous process involves flake size reduction, spectroscopic sorting, and washing steps to isolate and purify the targeted polymers.

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6. Apparatus and Method for Plastic Waste Separation Using Near-Infrared Spectroscopy and Integrated Sorting Mechanism

INDAVER PLASTICS RECYCLING NV, 2022

Extensive sorting method and apparatus for efficiently separating and recovering different types of plastic packaging waste from mixed waste streams. The method involves using near-infrared (NIR) spectroscopy to analyze the mixed waste and identify the different plastic types. Then, physical separation is performed based on the NIR analysis to remove and sort the identified plastic types. This allows separating hard-to-sort plastics like black PP, black PE, and opaque PET bottles using NIR analysis. The sorted plastics can then be recycled separately. The apparatus has NIR sensing, sorting, and recycling equipment integrated.

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7. Plastic Object Sorting System Using Optical Window Intensity Detection and Marker Concentration Adjustment

SENSOR INSTR ENTWICKLUNGS UND VERTRIEBS GMBH, SENSOR-INSTRUMENTS ENTWICKLUNGS- UND VERTRIEBS-GMBH, 2021

Sorting plastic objects based on their type, color, and intended use using a low-cost and practical method. It involves detecting the type of plastic by measuring the reflected or transmitted intensities in specific wavelength ranges (optical windows) instead of using expensive infrared cameras. This allows sorting of individual plastic objects without requiring a line scanner. The method also enables controlling the proportion of recycled material in a new plastic product by adding a marker to the recycled material and detecting its concentration. The marker concentration is then adjusted based on the detected level.

8. System for Near-Infrared Spectral Identification and Automated Sorting of Mixed Waste Plastics

SHANGHAI UNIVERSITY, UNIV SHANGHAI, 2021

Recycling waste plastics that can be used for rapidly and efficiently identifying, classifying, screening and automatically collecting the screened mixed plastics (PP, PET, PE, PA and PVC) according to different types of plastics through near-infrared sensor spectrum identification so as to meet the requirements of waste plastics recycling on scale and low cost. The recycling includes receiving mixed waste plastics from mixed waste plastics, identifying plastic fragments through a near infrared sensor, selecting and recycling the plastic fragments by the infrared screening mechanical arm, and storing the mixed waste plastics in a storage box.

9. Method for Sorting Polylactic Acid Bottles Using Near-Infrared Spectroscopy with Dual Peak Detection

東洋製罐グループホールディングス株式会社, 東洋製罐株式会社, 2019

A method to separately collect and recover biodegradable polylactic acid (PLA) bottles from mixed plastic waste. The method involves using near-infrared spectroscopy to identify and sort PLA bottles from other plastic bottles. The near-infrared absorption spectrum of plastic waste is analyzed in the wavelength range of 1600-1800 nm. PLA bottles are identified by having two absorption peaks, one near 1680 nm and another near 1718 nm. The intensity of the shorter wavelength peak is lower than the longer wavelength peak. This allows separating PLA bottles from other plastics like PET, PS, PP, PVC, and PE by their distinct near-infrared absorption spectra.

10. Automated Waste Plastic Sorting and Processing System Using NIR Spectroscopy

福建省金怡丰工贸有限公司, 2019

Efficient recovery and recycling of waste plastics using NIR spectroscopy for automated sorting and processing. The method involves using near infrared (NIR) technology to identify and sort waste plastics. It involves steps like automatic crushing, cleaning, drying, granulation, and dicing of plastics using NIR sorting. This improves recycling efficiency by automating processing and sorting compared to manual visual sorting.

11. Recycling System with Optical Spectrum Analysis for Plastic Material Identification

ORIENTAL INSTITUTE OF TECHNOLOGY, 2017

Recycling system for sorting and recycling waste plastic containers based on the type of plastic they are made of, even if the containers have similar physical characteristics. The system uses a light source to illuminate the containers and an optical spectrum analyzer to detect the reflected light. The spectrum is analyzed to identify the specific plastic material. This allows precise categorization of containers made of similar plastics like PET, PP, PE, PVC. The containers are tilted and cleaned to exclude liquid residue and improve spectrum accuracy.

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12. Near-Infrared Radiation Analysis Method for Identifying Thin-Walled PET Containers in Liquid-Containing Waste Streams

PNC BANK NA, 2014

Boosting the detection of thin-walled PET containers in waste streams containing liquids, like water bottles, to improve recycling rates. The method involves analyzing near-infrared (NIR) radiation from the waste stream at specific wavelength regions. By comparing the ratios of NIR radiation at 1660 nm and 1730 nm or 1660 nm and 1690 nm, it determines if the PET signals are weak due to liquid contents. If below a threshold, it boosts the 1660 nm signal to overcome interference and better identify PET. This allows sorting of thin-walled, partially filled PET containers with liquids inside.

13. Waste Plastic Sorting System Utilizing Raman Spectroscopy with Laser-Induced Identification

PNC BANK NA, 2001

High-accuracy rapid system for sorting waste plastics by polymer type using Raman spectroscopy. The system uses a laser to irradiate plastic samples and collects the scattered Raman light to identify the polymer type. The Raman spectra contain unique molecular fingerprints that can distinguish different polymers. By comparing the spectra of unknown samples to a database of known plastics, the system accurately identifies the polymer type. The system can sort plastics at commercial throughput rates largely independent of factors like color, contamination, and positioning.

14. Ultraviolet-Induced Fluorescence Detection Apparatus for PET Plastic Sorting

NKK PLANT ENG CORP, NKK PLANT ENGINEERING CORP, 2000

Plastic sorting apparatus that can efficiently separate PET (polyethylene terephthalate) from other plastics, regardless of the shape of the plastic, at low cost. The sorting process involves irradiating the plastics with ultraviolet light to make PET fluoresce. A detector senses the fluorescence to identify PET. A sorting mechanism removes the PET. By uniformly charging and transporting the plastics in parallel, it allows efficient sorting of flaky plastics like PET flakes. This avoids complex and expensive substance sensors used in conventional sorting.

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