Filter Innovation in Coffee Pod Design

A W-shaped filter cup for coffee machines that prevents uneven coffee extraction due to excessive coffee powder in the filter. The W-shaped filter has an outer and inner filter wall connected at the bottom to a filter plate with holes. The space between the walls holds the coffee. The W shape reduces the maximum coffee height compared to a straight wall filter, preventing excessive coffee powder buildup that can cause uneven extraction.

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A single-serve brewing system with customizable taste profiles using specialized pods. The pods have filters with extended bases that peel away from the container rim to create a gap. This allows the brewed beverage to drain out through the gap without contacting the brewer. The pods can pack more coffee grounds than traditional pods due to the larger volume inside and finer grind. The grind size and filter hole size can be varied to extract flavors at different pressures. The brewer can adjust temperature, time, and water ratio to further customize the taste.

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A coffee powder filter cup for a coffee machine with a simplified manufacturing process that improves the coffee brewing quality compared to traditional filter cups. The filter cup has a bottom wall with apertures formed by laser processing instead of punching. The laser apertures have extending portions with widths of 0.05-0.4 mm and lengths of 0.2-2.0 mm. This allows straight, consistent walls compared to punched holes. The thicker wall thickness of 0.7-1.5 mm reduces the risk of clogging and over-extraction during brewing.

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Portion capsule for brewing beverages like coffee using a capsule system. The capsule has a base element, cover element, interior space with extraction material, and a filter element made of an open-pore foam material. The foam filter separates the extraction material from the capsule base. The foam filter allows brewed beverage extraction without piercing or tearing the capsule. It simplifies capsule design and production compared to prior filters. The foam filter is inexpensive, easy to produce, and environmentally friendly. The foam filter prevents coffee grounds from entering the brewed beverage.

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Portion capsule for making beverages like coffee with a filter element made of a non-woven fabric that is formed using deep drawing or molding techniques. The filter element is inserted into the capsule and secured to the capsule body. This allows creating a custom-shaped filter inside the capsule instead of using a separate filter holder. The deep drawing process forms the flat filter into a 3D shape to fit inside the capsule. The molded filter prevents clogging while allowing dissolution of the beverage particles. The deep drawing also allows making the filter elastic to resist perforation by the brewing device. The filter element can be attached to the capsule by sealing to prevent movement during brewing.

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Capsule for coffee machines with improved extraction characteristics. The capsule contains a mixture of non-compacted coffee powder and compacted pellets. The pellets are larger than the capsule interior diameter to prevent flow issues. The pellets delay extraction compared to fine powder, providing a more intense coffee with similar total solids. The mixture allows adjusting extraction kinetics and intensity without increasing powder weight.

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Capsule design for brewing beverages like coffee using extractable products like ground coffee. The capsule has a unique filter design that improves extraction efficiency and reduces beverage loss. The filter has an annular reinforcing portion adjacent to the cup wall, with apertures between the reinforcing portions covered by a thinner filter membrane. This configuration allows the filter to be positioned inside the capsule with the membrane between the filter and the cup wall. This reduces stress on the filter during extraction and prevents large voids that can waste beverage volume and affect quality.

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A coffee filter cup with an optimized shape to extract coffee more evenly and fully compared to traditional V-shaped filters. The cup has a unique cylindrical top section that gradually transitions into a rounded bottom. This allows water to infiltrate and filter coffee powder uniformly instead of preferentially filtering the sides of a V-shape. The cup is made of a single piece of stainless steel for strength and precision. The bottom has a row of narrow filter holes that distribute extraction evenly. This cup design extracts coffee with better body, aroma, and acidity compared to V-shaped filters.

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Portion capsule for making beverages like coffee that has a unique filter element design to reduce brewing pressure requirements and simplify production. The capsule has a base, side wall, lid, and filter element inside. The filter has a cutout section with no filtering material. This allows water to flow more easily through the capsule during brewing, reducing the needed pump pressure. The filter cutout area is sealed between the capsule body and lid. The capsule is made by forming the filter material and connecting it to the capsule base using ultrasonic sealing. This allows tensioning and shaping the filter during production.

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Coffee filter with water volume adjustment function to improve brewing quality by regulating the water flow rate and temperature distribution. The filter has a cup with a step inside the opening, a water distribution plate that sits on the step, and a filter rod with a head. The step separates the water into two paths, one through the filter rod and the other around it. The distribution plate has a lower groove with a step and an upper groove. The filter rod supports rest on the step in the lower groove. This configuration allows adjusting the water flow rate by controlling the water path length. The step in the upper groove also helps with temperature equalization by spreading the water over the filter head.

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Single-serve coffee pod that allows easy recycling and reduces clogging issues. The pod has a container with a separable rim that can be peeled away during brewing to create a gap for the beverage to drain. This prevents contamination from using the same outlet needle for different flavors. The separable rim also allows recycling the container without removing the filter. The pod has a filter with a pocket to hold the coffee grounds. The lid seals the pod and the brewing process involves injecting hot water through the lid to extract the coffee. When brewed vertically, the base is pierced. When brewed horizontally, the gap forms and beverage drains through it.

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Beverage capsule with improved filter assembly alignment for consistent brew quality. The capsule has a registration element coupled to the filter web. This element temporarily engages the filter formation tool during assembly. It aligns the filter precisely in the container. The registration element has complementary features to the tool. It prevents the filter from shifting during assembly. This ensures consistent wall height and prevents contamination issues. The registration element is made of a material like polylactic acid. It can be welded to the filter web. The registration element can also have protrusions or indentations to guide the filter into the capsule. This prevents the filter from being too high or too low.

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Thermoformable non-woven fabric for coffee capsules that has appropriate mechanical properties for capsule filters while being compostable. The non-woven is made from bicomponent fibers with a PLA core and PLA shell containing a plasticizer. The core-shell structure allows thermoforming to create deeper filter elements without breaking. The PLA composition provides elongation properties suitable for capsule filters. The thermoformable non-woven is compostable and can replace plastic-based filters.

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Compostable single-serve beverage pod for use in coffee machines that has increased beverage volume compared to conventional pods to optimize beverage strength and flavor. The pod design includes a toroidal-shaped receiving portion at the bottom that surrounds the piercing element of the coffee machine. This allows the pod to have a larger chamber for beverage material without the risk of the piercing element damaging the filter. The toroidal shape avoids contact with the piercing element while still allowing extraction through the filter. This maximizes the amount of beverage material in the pod, providing higher concentration and flavor compared to pods with reduced volume chambers to prevent piercing element damage. The compostable pod material allows for composting of the entire pod, reducing waste.

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A biodegradable single-serve coffee pod that allows gravity brewing with low water pressure like traditional coffee drip brewing. The pod has two layers of biodegradable filter material sealed around the coffee powder. An internal injector device inside the pod has vertical slots on its sides. When the pod is placed in a brewing machine, water enters through the slots and disperses into the coffee powder, mimicking the gravity flow of drip brewing. The injector keeps the layers spaced apart and prevents the pod from collapsing during brewing.

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Double-walled coffee filter for machines that simplifies assembly, disassembly, and cleaning compared to prior art filters. The filter has a cup-shaped body, removable filter wall, seal, and tightening member. The tightening member has a bayonet-type connection to the body with tongues in slots. This replaces the prior multi-piece coupling member. The seal is fixed between the wall and body, and a disk on the tightening member seals against the wall. This allows easier assembly/disassembly and prevents disassembly during use. The tightening member also has a small dispensing hole facing the body to allow brewed coffee flow.

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A portion capsule for making beverages like coffee, tea, and cocoa that prevents foam formation in the beverage while still allowing extraction. The capsule has a multi-layered filter element with an inner layer made by hot air spinning. This layer connects the outer layers and provides retention. The outer layers are nonwoven materials made from plastic fibers. The inner spinning layer prevents clogging and foam while the nonwoven layers provide strength. The capsule base has a convexity that receives the perforation tool to pierce the capsule without fully penetrating the filter. The filter is raised centrally but fastened peripherally to prevent slipping. The capsule also has a sealed exit with a tear-off tab for easy use.

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Coffee machine assembly and coffee box design that improves coffee taste by preventing filter blockage and allows adjustable capacity without multiple coffee box sizes. The coffee extraction assembly has an elastic filter tray with holes aligned with the extraction groove in the drip tray. The coffee liquid enters the groove through the filter tray holes under pressure. This prevents filter blockage during extraction. The coffee box has a rotatable drip tray that can be positioned between fixed limiting structures inside the box. This adjusts the capacity without needing multiple box sizes.

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Beverage cartridge with a filter coating to prevent punctures during extraction and increase beverage strength. The cartridge has a filter separating two compartments, one with the beverage medium and the other for finished beverage. A coating on the filter material increases puncture resistance to prevent extraction needles from piercing the filter and leaking beverage. This allows higher pressure extraction and contact time for stronger beverages without risk of leakage.

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Beverage capsules, brewing systems, and making processes that optimize filtration for better tasting beverages. The capsules have a filter cup with a unique shape and texture that prevents tunneling and allows thorough extraction of the beverage ingredients. The brewing systems have a filter basket with a similar shape and texture. The capsule and basket designs slow down the flow of liquid through the filter and mix it better with the ingredients. This improves flavor extraction compared to conventional capsules and brewers that quickly tunnel through the grounds.

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A filter cup design for brewing coffee that improves extraction uniformity and reduces coffee variation between cups. The filter cup has a radial array of long and short grooves on the brewing chamber surface. This allows the filter paper to tightly fit and uniformly exhaust, preventing local extraction issues. The long grooves extend from the cup opening to the filter hole. The short grooves have wider ends near the opening. The grooves have curved sections at the filter hole and cup opening. The cup has a holder base with embedded stops for stability. The groove width, length, and ratio are optimized. The cup dimensions and curvature match. The groove count is 3-5. The cup diameter is 80-120mm.

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A customizable single-serve pod brewing system that allows adjusting taste profiles of beverages like coffee by varying grind size, extraction time, and water temperature. The system uses pods with filters that have extensions peelably coupled to the container rim. When brewing, a mechanism separates the extension to create a gap for beverage drainage. This allows customizing extraction by adjusting factors like grind size, hole size in the filter base, and brew time. The gap prevents contamination of the brewer chamber. The system also has adjustable brewing parameters like temperature and water ratio.

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Coffee filter capsule that provides improved crema extraction and filtering versus reusable capsules. The capsule has a cup body with a cover that contains a pressurizing piece above a filter holder and filter sheet. Water is inletted through the bottom and pressurized by the piece during brewing. The pressure helps extract crema while filtering the coffee.

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A two-stage filtering coffee capsule for use in coffee machines. The capsule contains an outer cup, a second-stage filter mesh, an inner cup, a first-stage filter mesh, a cup cover and a water inlet. The second-stage filter mesh is inside the outer cup, the inner cup sits inside the outer cup. The first-stage filter mesh is inside the inner cup. The water inlet is on the cup cover. This creates a two-stage filtering mechanism to improve coffee filtration compared to single-stage filters.

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A coffee machine filter with a removable filtering wall and a seal that can be easily cleaned to prevent clogging and maintain performance. The filter has a cup-shaped body for holding coffee, a removable filter wall, and a seal between them. The seal has a reversibly fixing member that inserts into the body opening to hold the seal in place. The dispensing hole is made along the fixing member, keeping it aligned with the body opening. This allows the seal to be removed and cleaned without losing alignment, preventing clogs in the dispensing hole.

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A disposable pack for extracting coffee beverages that is easy to use, clean and requires minimal input operations from the user. The pack has a flexible container with a fitment assembly inside. The fitment assembly has an inlet for hot water, a filter to extract coffee, and an outlet for the brewed coffee. The fitment assembly is reversibly configured to allow easy cleaning. The pack is made of flexible sheets that conform to the shape of the fitment assembly.

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A coffee filter cup with a unique design that improves extraction efficiency and convenience. The filter cup has an arc-shaped waist with partitions and spiral strips on the inner wall. The filter paper cone fits inside the cup with a two-way round tower clip that attaches to the inner wall. The clip has spiral grooves matching the spiral strips. The tower shape allows the filter paper to be securely held while the spiral grooves prevent rotation. This prevents misalignment during extraction. The cup also has a W-shaped filter cup at the top with a water diversion net. This design enables even water distribution over the coffee grounds, improving extraction consistency. The cup's shape allows it to stand on different surfaces and the inner partitions prevent coffee grounds from escaping. The taper of the filter paper and cup match, so the extract drops straight down.

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Filter element for brewing beverages like coffee that allows increased permeability and reduces pressure buildup during brewing. The filter has a unique design with a high percentage of openings on its surfaces. It also has microperforations that extend through the filter element. This configuration improves fluid flow and permeability compared to traditional filter paper. The openings on the surfaces and the microperforations allow more liquid and gas to pass through the filter while brewing. This reduces pressure spikes and prevents blockages. It's useful in closed brewing systems like capsules and cartridges where gases can build up. The filter is made of materials like cellulosic or synthetic fibers.

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Espresso coffee capsule with a filter that improves extraction quality by creating a more dense, even layer of crema and avoiding air bubbles in the coffee. The filter is designed to provide the optimum hydraulic resistance for emulsifying the espresso coffee during extraction while still allowing the water to pass through. This creates a more even, consistent flow of coffee that prevents air bubbles from forming.

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Disposable coffee pack for brewing coffee with optimized extraction parameters and reduced user input. The pack has a sealed inner volume containing coffee. An inlet chamber at the bottom receives water. A filtering element prevents coffee grounds from exiting. A compartmental channel confines the coffee. A distributor homogenously disperses water before extraction. The pack is inserted into a machine that pierces the lid and injects water into the inlet chamber. The closed outlet prevents contamination. This automated, optimized brewing reduces user steps and cleaning versus manual methods.

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Coffee capsule design to improve coffee cream extraction without needing additional equipment. The capsule has a unique internal structure with a central air chamber surrounded by coffee powder. This chamber expands as water infuses the coffee, forcing air into the coffee mass and facilitating emulsion formation. The chamber collapses as the coffee exits, preventing foam. The chamber size and position optimize cream extraction without bubbles.

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Single serve coffee capsules with improved extraction efficiency and reduced loss of flavor components compared to conventional capsules. The capsules contain ground roast coffee with an average particle size of 300-800 µm, brewed using hot water for 20-90 seconds. The capsules have a filter made of synthetic polymeric material instead of paper. This allows better extraction of lipids and flavor compounds from the coffee grounds during brewing, as the polymer filter has lower absorption compared to paper.

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A container-type coffee packet with a filtering chamber that allows brewing coffee without the need for a separate filter. The packet has a compartment for the coffee grounds and a filter material layer inside the packet. The filter material has two water permeability zones, allowing slower extraction of the coffee oils and flavor compounds. The coffee outlet has a vortex blade mechanism to aerate the brewed coffee. This provides a convenient, portable coffee packet that can be brewed without a separate filter, while still extracting the full flavor and aroma of the coffee.

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A system, pod, and method for brewing high-quality coffee beverages using lower pressures than conventional espresso machines. The system operates at pressures below 8.5 bar. The pod has a unique internal structure with multiple jetting apertures and a bed with a specific cross-sectional area. This design allows brewing coffee at lower pressures while still producing good quality beverages. The lower pressure system is suitable for domestic coffee makers. The pods are also oriented during brewing to optimize extraction.

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