RO Membrane Fouling Prevention
Membrane fouling in reverse osmosis systems causes significant performance decline, with flux reductions of up to 50% observed in industrial installations. Organic, biological, and colloidal materials accumulate on membrane surfaces and within pores, creating resistance layers that impair both water permeability and salt rejection capabilities. Operating costs increase as higher pressures are needed to maintain design flow rates.
The fundamental challenge lies in maintaining membrane permeability while preventing foulant adhesion and accumulation across diverse feed water conditions.
This page brings together solutions from recent research—including real-time fouling detection systems, surface-modified polyamide membranes, superhydrophilic active layers, and protective coating technologies. These and other approaches aim to extend membrane lifetime and reduce cleaning frequency in commercial desalination plants.
1. Fouling Mitigation of Silicon Carbide Membranes by Pre-Deposited Dynamic Membranes for the Separation of Oil-in-Water Emulsions
xin wu, minfeng fang, guanghui li - Multidisciplinary Digital Publishing Institute, 2025
Membrane fouling poses a significant challenge in the widespread adoption and cost-effective operation of membrane technology. Among different strategies to mitigate fouling, dynamic (DM) technology has emerged as promising one for effective control mitigation fouling. Silicon carbide (SiC) membranes have attracted considerable attention materials due their remarkable advantages, yet is still inevitable challenging separation tasks, such oil-in-water (O/W) emulsion separation, thus essential maximize economic viability. This study investigates use pre-deposited oxide DMs SiC during O/W emulsions. five screened oxides (Fe2O3, SiO2, TiO2, ZrO2, Al2O3), SiO2 most DM material its favorable combination particle size, negative surface charge, hydrophilicity, underwater oleophobicity, leading minimized oil droplet adhesion via electrostatic repulsion surfaces enhanced antifouling performance. Parameter optimization dead-end mode revealed deposition amount 300 g/m2, transmembrane pressure (TMP) 0.25 bar, backwashing 2 bar ideal conditions, achieving stable rejection (~93%) high pure water fl... Read More
2. Polymer Membrane Incorporating Carrageenan-Infused Matrix with Variable Polysaccharide Loading
HAMAD BIN KHALIFA UNIVERSITY, 2025
Polymer membrane for water treatment with reduced fouling and improved performance by incorporating a natural polysaccharide called carrageenan into the membrane matrix. The carrageenan, sourced from seaweed, enhances membrane hydrophilicity, surface charge, and fouling resistance to minimize fouling when used in water treatment applications. The carrageenan is loaded at 0.5-4 wt% in the polymer layer to achieve fouling reduction without compromising membrane permeability.
3. A Mini-Review on Electrocatalytic Self-Cleaning Membrane Materials for Sustainable Fouling Control
honghuan yin, zhonglong yin - Multidisciplinary Digital Publishing Institute, 2025
Although membrane technology has been widely applied in water treatment, fouling is an inevitable issue that largely limited its application. Benefiting from the advantages of green power, easy integration and low chemical consumption, electrocatalytic (ECM) received attention, using it to enable electrically driven self-cleaning performance recently, making highly desirable for sustainable control. In this work, we comprehensively summarized conventional (e.g., carbonaceous materials, metal oxide) emerging metalorganic framework MXene) materials fabrication ECM. Then methods operating modes ECM were emphasized. Afterwards, application different control was highlighted corresponding mechanism revealed. Based on existing research findings, proposed challenges future prospects practical This study provides enlightening knowledge into development
4. Composite Membrane with Porous Support, Polyamide Separation, and Low Contact Angle Coating Layer
NITTO DENKO CORP, 2025
Composite membrane for desalination applications that has improved fouling resistance and stability over long periods compared to conventional membranes. The composite membrane has a porous support layer, a thin polyamide separation layer on top, and a coating layer on the separation layer. The coating layer has a water contact angle of 40° or less and a protein adsorption force of 0.4 nN or less. The low contact angle and adsorption force of the coating layer reduce fouling compared to conventional membranes.
5. 3D-Printed Water Treatment Membrane with Tapered Interface Geometry and Tunable Pore Structure
EVOVE LTD, 2025
A membrane for water treatment that reduces fouling and improves flux compared to traditional membranes. The membrane has a unique interface design with a reduction in dimensional properties toward the retentate outlet. This creates higher cross-flow velocities to disrupt concentration polarization and prevent fouling. The membrane is also manufacturable by 3D printing to enable customization and optimization. The 3D printing allows tuning of the interface geometry and pore structure for improved fouling resistance. The membrane can also be used in water treatment modules and systems for reducing divalent ion concentrations.
6. Membrane Processes for Remediating Water from Sugar Production By-Product Stream
amal el gohary ahmed, christian jordan, eva maria walcher, 2025
Sugar production generates wastewater rich in dissolved solids and organic matter, improper disposal poses severe environmental risks, exacerbates water scarcity, creates regulatory challenges. Conventional treatment methods, such as evaporation chemical precipitation, are energy-intensive often ineffective at removing fine particulates impurities. This study evaluates membrane-based separation a sustainable alternative for reclamation sugar recovery from industry effluents, focusing on replacing with membrane processes, ensuring high permeate quality, mitigating fouling. Cross-flow filtration experiments were conducted lab-scale system 70 C to suppress microbial growth, comparing direct reverse osmosis (RO) of the raw effluent an integrated ultrafiltration (UF)RO process. Direct RO resulted rapid fouling, which was characterized via SEM, EDS, FTIR elucidate fouling mechanisms. A tight UF (5 kDa) pre-treatment before significantly mitigated improved performance, enabling 75 % recovery, maintaining conductivity below 0.5 mS/cm, sustaining stable flux, reducing blocking.
7. Autopsy and chemical cleaning of a reverse osmosis membrane from a pilot-scale brackish water desalination system
huong thi thanh pham, phuoc van nguyen, thai hoang nguyen - IWA Publishing, 2025
ABSTRACT The reverse osmosis (RO) process has been a leading technology in the desalination field; however, an inevitable occurrence of membrane fouling during operation reduces their efficiency cost and productivity. Autopsy regarded as practical effective approach to examining RO conditions foulant properties. Herein, we investigated behaviors membranes pilot-scale brackish water (BWRO) system after 142 h through autopsies layer characterization. X-ray diffraction (XRD) patterns disclosed Si Al minerals responsible for inorganic foulants, while Fourier-transform infrared (FT-IR) spectra indicated presence organic including polysaccharides proteins. Biofouling, such coliform, was also detected using liquid-medium culture technique. In addition, fouled decontaminated by chemical cleaning process, three steps acidic with Hydrex 4703, alkaline 4506, neutral water. feed pressure permeate flux were regenerated over 96%. This study may have fundamental implications proposing appropriate pretreatment setup
8. Autonomous Membrane Cleaning System Utilizing AI-Driven Cycle Determination and Execution in Spacecraft Water Treatment
BLUE ORIGIN LLC, 2025
Determining and executing a self-contained membrane cleaning cycle for a spacecraft water treatment system without human intervention. The cleaning strategy is optimized based on operational sensor data, historical cleaning data, and forecast fouling analysis. An AI model learns cleaning sequences from training data. The AI processes sensor data to determine cleaning cycles and sequences for a membrane. This automated cleaning strategy maximizes membrane performance recovery while minimizing resources compared to manual cleaning.
9. Film Evaluation System with Real-Time Measurement and Adaptive Algorithm for Assessing Reverse Osmosis Membrane Health
INDUSTRIAL TECHNOLOGY RESEARCH INSTITUTE, 2025
Film evaluation system and method to accurately assess the health of reverse osmosis membranes used in water treatment. The system uses real-time measurements, adaptive algorithms, and flux comparisons to calculate diffusion rates and flow resistances that indicate membrane fouling and degradation. This allows determining the membrane's health state. The system also calculates optimal operating pressures and water recovery rates to minimize energy consumption in membrane treatment.
10. Mild Tuning of the Microbial Habitat via Titanium-Based Pre-coagulation Mitigates Reverse Osmosis Membrane Fouling
ruonan gao, haojie ding, mengyao gu - American Chemical Society, 2025
Membrane fouling remains a persistent challenge in reverse osmosis (RO) systems. Devising effective strategies to mitigate membrane has become crucial for sustainable water treatment. Here, we propose titanium-based pre-coagulation strategy RO mitigation through regulation of the microbial habitat feed. The performance Ti(SO4)2 desulfurization wastewater and subsequent mechanism were systematically investigated. Our findings revealed that Ti induced an acidized environment, maintained balance between organic inorganic depositions, fostered beneficial community resisted rapid fouling. 20 day operations different scenarios (Ti, Al, Ctrl) showed group membranes highest normalized flux at 57.15%, outperforming Ctrl Al groups by 7.92% 15.16%, respectively. Microbial analyses, including taxonomic profiling metagenomic analysis, demonstrated Ti-based reduced dominance extracellular polymeric substance (EPS)-secreting genera, such as Sphingopyxis, while promoting Terrimonas Paenarthrobacter, with acid-tolerance traits EPS production. This shift mitigated biofouling enhancing limiting biofilm... Read More
11. Onsite-Generated Peroxyformic Acid Compositions for Membrane Cleaning in Filtration Systems
ECOLAB USA INC, 2025
Peroxyformic acid compositions for cleaning membranes used in filtration processes like reverse osmosis to remove biofilms and mineral deposits without damaging the membranes. The compositions are generated onsite using peroxyformic acid as a cleaning agent instead of conventional acidic or alkaline solutions. The peroxyformic acid efficiently kills and removes biofilms and minerals from membranes without negatively affecting the membrane material.
12. Autopsy Results and Inorganic Fouling Prediction Modeling Using Artificial Neural Networks for Reverse Osmosis Membranes in a Desalination Plant
siham kherraf, mariem ennouhi, abdellah mansouri - Multidisciplinary Digital Publishing Institute, 2025
Nowadays, reverse osmosis (RO) desalination has become a highly effective and economical solution to address water scarcity worldwide. The membranes used in this type of separation are influenced by both pre-treatment operations feed quality, leading fouling, complex phenomenon responsible for reducing treatment performance shortening membrane lifespan. In study, an autopsy RO from the Boujdour plant was performed, fouling prediction tool based on transmembrane pressure (TMP) developed using MATLAB/Simulink (R2015a) with artificial neural network (ANN) model. impact also examined through one year monitoring. A detailed analysis fouled conducted SEM/EDS techniques characterize membranes surface cross-section. results revealed significant fractures surface, predominantly consisting organic deposits (characterized high oxygen concentration 39.69%) inorganic including Si (7.99%), Al (2.79%), Mg (1.56%), Fe (1.27%), smaller quantities K (0.87%), S (0.36%), Ca (0.12%). ANN model predicting successfully developed, achieving R2 value 92.077% low mean square error (MSE) 0.005657. This pred... Read More
13. Simulation of Biofouling Caused by Bacillus halotolerans MCC1 on FeNP-Coated RO Membranes
maria magdalena armendarizontiveros, teresa romerocortes, victor hugo perezespana - Multidisciplinary Digital Publishing Institute, 2025
Reverse osmosis (RO) desalination technology offers a promising solution for mitigating water scarcity. However, one of the major challenges faced by RO membranes is biofouling, which significantly increases costs. Traditional simulation models often overlook environmental variability and do not incorporate effects membrane-surface modifications. This paper develops bacterial growth model prediction seawater performance, applicable to commercial membranes, can be either uncoated or coated with iron nanoparticles (FeNPs nZVI). FeNPs were selected due their known antimicrobial properties potential mitigate biofilm formation. The native bacterium Bacillus halotolerans MCC1 was used as biofouling bacterium. Growth kinetics determined at different temperatures (from 26 50 C) pH values 4 10) obtain parameters. Microbial on modeled using Monod equation. performance evaluated in terms hydraulic resistance permeate flux under clean biofouled conditions. validated data obtained laboratory scale. Bacteria grew faster 42 C 10. had more significant effect than temperature rate. FeNP-coated ex... Read More
14. Two-Stage Desalination System with Alternating Water Feed Patterns for Scale Prevention
KURITA WATER INDUSTRIES LTD, 2025
Operating a two-stage desalination system to prevent performance degradation without chemical cleaning. The method involves alternating between two water passing patterns. In the first pattern, water is fed to the first stage, concentrated there, and then fed to one of the second stage units. The other second stage unit receives diluted water instead. This is switched with the second pattern every 30-180 minutes. This allows the second stage units to periodically process lower-concentration feeds to prevent scale buildup.
15. Inorganic Membrane with Hierarchical Pore Structure and Patterned Surface
NATIONAL UNIVERSITY OF SINGAPORE, 2025
An inorganic membrane with a hierarchical pore structure and patterned surface that enhances filtration flux and reduces fouling in water and wastewater treatment. The membrane has multiple layers with gradually decreasing pore sizes. The outer layers have larger pores and the inner layer closest to the feed has the smallest pores. This gradient structure prevents fine particles from the active layer clogging the substrate. The patterned surface on the active layer further improves flux and antifouling by creating extra surfaces and turbulence. The membrane is made by depositing layers with controlled pore sizes and then 3D printing or imprinting a pattern on the active layer.
16. SpectroMarine: advancing real-time water quality monitoring to mitigate biofouling in desalination plants
amr mohamed mahmoud, sultan ahmed, aleksejs zolotarjovs - Frontiers Media, 2025
Membrane biofouling is one of the most persistent challenges faced by desalination plants, particularly those utilizing reverse osmosis (RO) technology. Addressing this issue crucial to reduce maintenance costs, improve efficiency, and extend lifespan membranes. This study introduces SpectroMarine, an advanced optical water quality sensor that provides real-time data on organic content biomass levels, enabling operators take proactive measures for key parameters such as chlorophyll, total carbon oxidization agent prevent biofouling. The combines fluorescence absorption spectroscopy with Internet Things (IoT) integration, offering immediate analytics actionable insights. Field tests demonstrated significant potential reducing operational energy consumption, optimizing chemical use according quality, ultimately enhancing plant performance. paper discusses sensors design, application, outcomes, providing a roadmap revolutionizing monitoring in plants.
17. Filter Structure with Radially Spaced Wound Membranes and Hard Material Seal Assembly
COWAY CO LTD, 2025
Filter structure design for water purifiers that improves cleaning efficiency and prevents adsorption between components. The filter has wound membranes, a spacer, and a seal assembly around them. The membranes are spaced apart along the radial direction when wound around the tube. This creates gaps between the membranes for cleaning fluid to flow through. The seal assembly has a harder material than the membranes to prevent adsorption. This allows reliable cleaning and prevents blocking. The spacer maintains space between membranes. An adapter connects the tube to the spaced membranes. The design improves cleaning efficiency, prevents adsorption, and simplifies manufacturing compared to prior art.
18. Reverse Osmosis System with Machine Learning-Based Membrane Fouling Prediction and Flow Rate Optimization
SYNAUTA INC, 2025
Optimizing reverse osmosis water desalination systems using machine learning to reduce operating costs and improve performance by predicting when to clean the membranes. The system measures parameters like feed pressure, flow, salinity, temperature, etc. and uses a trained ML model to determine fouling levels and optimize flow rates through the stages. This allows reducing energy use while maintaining permeate production. By predicting when fouling will inflect and decline, cleaning can be timed to minimize energy vs waiting for a 10% flux drop. The ML model also balances flow across stages for energy savings.
19. Biocide Compositions with Stabilized Hypochlorous Acid and Bromide Ion for Reverse Osmosis Membrane Maintenance
JUSTEQ LLC, 2025
Biocide compositions and methods for maintaining, cleaning, and defouling reverse osmosis membranes using a stabilized hypochlorous acid solution containing a bromide ion source. The stabilized hypochlorous acid solution forms small amounts of bromine in situ that effectively control biofouling without harming sensitive membranes. The biocide composition can be used as an online biocide to prevent fouling in reverse osmosis systems, as well as for offline cleaning of fouled membranes.
20. Reverse Osmosis Filter System with Sequential Pre-Filters, Turbine-Induced Flow, and End Cap Filtration
JAMES BENJAMIN HANKS, 2025
Reverse osmosis filter system that improves efficiency and longevity compared to conventional RO filters. The system uses additional components like pre-filters, turbines, and end cap filters to more effectively remove impurities and prevent clogging. The components are arranged inside the filter housing in a specific order. This configuration allows larger impurities to be trapped and separated out before reaching the RO membrane, reducing membrane fouling. The turbine component generates fluid flow to help flush out impurities. The end cap filter catches any remaining particles before exiting the system.
To make sure that the reverse osmosis technique is operating properly, reverse osmosis membrane fouling must be prevented. Antifouling coatings for membranes do this task. And clean drinking water is ensured by an effective water purification process with enhanced fouling resistance and water permeability.
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