Improve Texture of Plant Based Meat
Creating meat-like textures from plant proteins requires precise control of protein denaturation, fiber alignment, and moisture distribution at the microscopic level. Current texturization methods achieve protein contents of 10-25% on a dry matter basis, but struggle to replicate the complex hierarchical structure of muscle tissue that gives meat its characteristic bite and mouthfeel.
The fundamental challenge lies in manipulating plant protein matrices to simultaneously achieve proper firmness, fiber orientation, and moisture retention while maintaining processability.
This page brings together solutions from recent research—including high-moisture extrusion with novel protein blends, enzymatic modification through protein deamidase, controlled gel network formation, and strategic use of cold-thickening polysaccharides. These and other approaches focus on creating consistent, scalable texturization methods that can be implemented in commercial production settings.
1. Method for Preparing Soy Protein-Based Emulsion Gel with Variable Texture Properties
JIANGNAN UNIVERSITY, 2025
A method for preparing an animal adipose tissue mimic using soy protein and its application, belonging to the technical field of deep processing of plant protein. The method involves preparing a soy protein/polysaccharide mixed emulsion gel that meets the requirements of mouth feel and texture and is healthier and more environmentally friendly, which not only meets the texture and melting property requirements of solid fat substitutes, but also provides technical support for the application of soybean protein/polysaccharide mixed emulsion gel in food fields such as meat products.
2. Raw Material Processing System with Shear Block Screw and Internal Heating for Pre-Extrusion Vegetable Protein Slurry Processing
INSTITUTE OF FOOD PROCESSING HEILONGJIANG ACADEMY OF AGRICULTURAL SCIENCES, 2025
Raw material processing system and method for producing high-moisture vegetable protein artificial meat that allows vegetable protein slurry to be extruded and heated before entering the extrusion machine. The system uses a screw with interspaced shear blocks and a heating assembly inside to fully process and heat the protein slurry. This prevents clumping and improves uniformity compared to feeding directly into the extrusion machine.
3. Plant-Based Meat Substitute with High Gel Strength Plant Proteins and Cold-Thickening Polysaccharides
BK GIULINI GMBH, 2025
Plant-based meat substitute that replaces animal-derived proteins and binders like methylcellulose with plant-based alternatives. The substitute contains a combination of high gel strength proteins and cold-thickening polysaccharides instead of methylcellulose. The high gel strength proteins are plant isolates like rubisco, potato, or canola that form self-supporting gels when heated. The cold-thickening polysaccharides like pregelatinized starch thicken at low temperatures. This allows the substitute to be shaped, heated to cook, and cooled without added binders like methylcellulose.
4. Plant-Based Meat Analogue with Rapeseed Protein Isolate for Enhanced Texture and Cooking Properties
DSM IP ASSETS BV, 2025
Meat analogue product made from plant proteins that closely mimics the texture and cooking experience of real meat. The product contains a texturized vegetable protein for structure, a binder, flavor, salt, and rapeseed protein isolate. The rapeseed protein isolate, containing cruciferins and napins, reduces weight loss during cooking, provides browning, and improves crust formation compared to using only texturized vegetable protein. The rapeseed protein isolate does not need to be texturized.
5. Vegetable Protein Meat Analog Comprising Soy Protein Isolate, Hemp Protein, Wheat Gluten, and Fatty Acids via High Moisture Extrusion
UNIV NORTHEAST AGRICULTURAL, 2024
Vegetable protein meat similar to chicken breast made by high moisture extrusion of soy protein isolate, hemp protein, and wheat gluten, along with fatty acids like lauric acid, myristic acid, and stearic acid. This improves texture, taste, and appearance compared to traditional vegetable proteins. The fatty acids increase protein network deformability, reduce density, and provide a more meat-like mouthfeel.
6. Method for Producing Plant-Based Meat Analogues Using Leuconostoc Carnosum Fermentation
CHR HANSEN AS, 2024
Producing meat analogue products from plant material using Leuconostoc carnosum to enhance flavor and texture. The process involves inoculating plant-based starting materials with Leuconostoc carnosum, which reduces volatile compounds like hexanal, pentanal, and furfural associated with off-flavors in these products. The inoculated materials are then processed through conventional extrusion or shear cell technology to produce meat analogues with improved flavor profiles and reduced spoilage potential.
7. Method for Incorporating Protein Deamidase in Plant Protein Mixture During Extrusion
NOVOZYMES AS, 2024
Method to improve the texture and water holding capacity of plant-based meat substitutes like burgers and sausages. The method involves adding a protein deamidase enzyme to the plant protein mixture before or during extrusion. This step deamidates glutamine residues in the protein, which improves the extruded protein's texture and water holding capacity when used in meat substitutes.
8. Vegetarian Jerky Preparation Using Soy Protein and Alginate Gel Network Formation
HUZHOU ZHIRAN FOOD TECH CO LTD, 2024
Preparing vegetarian jerky with improved texture and flavor compared to traditional soy-based meat substitutes. The method involves mixing soy protein concentrate with sodium alginate at a specific ratio, then adding soy protein isolate and mixing again. The resulting mixture is extruded into jerky. The alginate from the concentrate forms a gel network with the isolate, improving the fiber and texture of the jerky. The final mass ratio of soy concentrate:alginate:isolate is 1:0.06:0.2.
9. Textured Vegetable Protein Compositions with Enhanced Firmness via Dry Extrusion of High-Protein Vegetable Blends
ROQUETTE FRERES, 2024
Textured vegetable protein compositions made by dry extrusion that have higher firmness compared to existing textured pea proteins. The method involves dry extrusion of vegetable proteins like pea, oat, rice, or fava bean to create dense, fibrous textures similar to soy protein. The composition can have protein content above 80%. The dry extrusion process steps include blending, particle size reduction, extrusion, and drying. The extrusion conditions like pressure, temperature, and die size are optimized to maximize protein denaturation and fiber formation. The resulting textured vegetable protein can have higher density and firmness compared to textured soy protein.
10. Seaweed-Derived Protein Concentrate with Preserved Polysaccharide Structure via Novel Extraction Process
UMARO FOODS INC, 2024
Seaweed protein concentrate for plant-based meat alternatives, with enhanced taste, texture, and nutritional profile. The concentrate is derived from seaweed hydrocolloids like agar, carrageenan, and alginate, which are commonly used in food products. The concentrate is produced through a novel extraction process that preserves the natural polysaccharide structure of the seaweed while extracting the protein component. The resulting concentrate is formulated into a plant-based meat substitute that replicates the sensory attributes of traditional meat products, including flavor, texture, and color, while offering improved nutritional profile and environmental sustainability compared to conventional meat substitutes.
11. Recombinant Meat Protein Blend with Soy, Peanut, Wheat, and Collagen Proteins Forming Meat-Like Fiber Structure
NANJING CHUANGGUAN FOOD CO LTD, 2023
A recombinant meat protein made from a blend of soy, peanut, wheat, and collagen proteins that replicates the texture and flavor of meat when cooked. The protein blend is processed to create a structure similar to meat fibers when rehydrated. This involves cooking at lower temperatures and shorter times compared to traditional textured soy proteins. The resulting recombinant meat protein has a consistent meat-like texture when hydrated, unlike traditional textured soy proteins.
12. Plant-Based Food Composition with Texturized Vegetable Protein and Transglutaminase-Catalyzed Protein Crosslinking
AJINOMOTO KK, 2023
Plant-based food made with plant proteins, texturized vegetable protein, and transglutaminase enzyme. The plant protein-based food has 0.35-75% plant protein, 15-99% texturized vegetable protein, and 0.00015-0.30% transglutaminase. It provides a meat-like texture and mouthfeel without animal-derived binders like methylcellulose. The plant protein ingredients can be soy, pea, chickpea, etc. The transglutaminase catalyzes protein crosslinking.
13. Composition of Textured Pea and Fava Bean Proteins with Adjustable Ratio and Firmness Comparable to Soy Protein
ROQUETTE FRERES, 2023
A specific composition containing a mixture of textured pea and fava bean proteins that provides similar firmness to textured soy proteins. The composition is made by cooking-extruding pea and fava bean isolates together. The pea:fava bean ratio can be adjusted. This mixture provides firmness equivalent to soy protein texturization, improving the texture of pea and fava bean protein products compared to isolates alone. The composition has water retention less than 2.5 g/g and firmness between 100-200 kg. It finds uses in food products like bakery, meat analogues, sauces, soups, and has applications in bakery-pastry, food, pharmacy, and cosmetics.
14. Two-Stage Extrusion Process for Plant Protein with Sequential Oil Enrichment and Fat Integration
Beijing Technology and Business University, BEIJING TECHNOLOGY AND BUSINESS UNIVERSITY, 2023
A two-stage extrusion process for plant-based meat protein that enhances texture and appearance. The method involves first processing the plant protein to increase oil content, followed by a second stage of extrusion that incorporates the protein with added fats. This multi-stage approach significantly improves the protein's surface characteristics, texture, and overall mouthfeel, particularly in plant-based meat products that require a meat-like texture.
15. Binding System for Vegetable-Based Meat Substitutes Using High Gel Strength Proteins and Cold-Thickening Polysaccharides
BK GIULINI GMBH, 2023
Label-friendly binding system for vegetable-based meat substitutes that replaces synthetic binders like methylcellulose. The system uses a combination of high gel strength proteins and cold-thickening polysaccharides to bind vegetable protein particles for making meat analogues. This allows shaping and processing the substitutes without synthetic additives. The proteins and polysaccharides provide viscosity, processability, and heating response similar to methylcellulose. The vegetable-based binding system enables making meat substitutes with cleaner labels by avoiding synthetic binders.
16. Hybrid Meat Analogue with Aligned Protein Fibers via High Shear Mixing and Extrusion Cooking
UNIV MASSEY, 2023
Textureised hybrid meat analogue that improves the quality of food while minimising the adverse impact of meat consumption. The analogue comprises both plant and animal proteins and a process for preparing the same. The process involves using a high shear mixer and an extrusion cook to change the globular amorphous particles of protein into substantially aligned protein fibres.
17. Plant-Based Protein Meat Formation via Enzymatic Treatment and Wampee Bark Extract Integration
NORTHEAST AGRICULTURAL UNIVERSITY, 2023
Preparing plant-based protein meat that closely mimics the texture, taste, and appearance of real meat. The method involves enzymatically treating soy, pea, and gluten proteins to remove beany flavors. Then, extract from wampee bark is added to promote protein, water, and lipid binding. The mixture is extruded to form a fibrous structure. High-energy radiation sterilization completes the meat. This process creates a plant-based meat with natural texture, juiciness, hardness, elasticity, and animal flavors that closely resemble meat.
18. Plant-Based Meat Analog with Crosslinked Pulse Proteins and Structured Vegetable Oils
CORN PRODUCTS DEV INC, 2023
Plant-based meat analogs that mimic the texture and mouthfeel of meat by loading vegetable oil into a water-soluble carrier and crosslinking pulse proteins like pea or fava bean. The analogs have structured vegetable oils with high oil-to-carrier ratios, pulse proteins with specific solubility and gelling properties, and moisture levels. Crosslinking pulse proteins using agents like transglutaminase or cysteine further improves texture. This allows making plant-based meats with better mouthfeel and texture compared to conventional plant protein gels.
19. Dry Extrusion Process for Textured Vegetable Protein from Rapeseed and Soy-Derived Proteins with Plant-Based Fibers
DSM IP ASSETS BV, 2022
A dry extrusion process for preparing textured vegetable protein (TVP) that overcomes common challenges in plant-based protein production. The process combines rapeseed protein with soy-derived protein and plant-based fibers to create a novel TVP composition. The composition is formulated to achieve optimal texture, flavor, and appearance characteristics for meat substitutes, particularly when processed through dry extrusion. The process enables the production of textured vegetable protein with improved mechanical properties, density, and texture profile compared to conventional plant-based protein sources. The composition can be used as a direct replacement for meat-derived protein sources in various food products, including meat substitutes, sausages, and processed meats.
20. Plant-Based Meat Analog with Textured Pea Protein and Controlled Hydration Ratio
ROQUETTE FRERES, 2022
Plant-based meat analog for gyros that achieves a meat-like texture through a novel combination of pea protein, pea protein isolate, and specific processing conditions. The analog is formulated with a hydrated textured pea protein composition, pea protein isolate, and a controlled hydration ratio that balances protein structure and moisture content. The processing conditions include the addition of lipids to mimic meat juiciness, fibers to enhance texture, and specific binding agents to improve cohesiveness. The final product exhibits a meat-like texture with enhanced juiciness and flavor profile compared to conventional meat analogs.
21. Cryogenic Treatment and Mechanical Shearing of Dehydrated Plant-Based Protein Fibers
SHAANXI ZHIXIANGPAI HEALTH TECH CO LTD, 2022
A method to enhance the mechanical properties of plant-based protein fibers for meat alternatives. The process involves dehydrating the protein fibers, then subjecting them to controlled freezing at cryogenic temperatures (-30°C to -40°C) for extended periods. This cryogenic treatment preserves the protein's native structure while preventing ice crystal formation, maintaining its mechanical integrity. The dehydrated protein fibers are then rehydrated, and the resulting fibers undergo a mechanical shearing process to break down the protein filaments into smaller, more uniform fibers. This method enables the production of meat alternatives with improved texture and mechanical properties compared to conventional methods.
22. Plant-Based Protein Matrix Utilizing Hemp Protein Isolates for Thermal Gelation and Extrusion
STEUBEN FOODS INC, 2022
Plant-based meat and dairy analogs that achieve texture, appearance, and taste comparable to conventional products through the use of hemp protein as a protein source. The hemp protein isolates are processed using conventional extraction methods to produce a protein concentrate that can be combined with water and oil to form a matrix for thermal gelation or extrusion. The resulting protein matrix is then extruded to form a meat analog product that mimics the texture and appearance of traditional meat products. The protein matrix is formulated with binders and water binding agents to enhance its structure and functionality. This approach enables the production of plant-based meat and dairy analogs that can be used in a variety of applications, including burgers, sausages, and cheese products, without the need for expensive and labor-intensive alternative protein sources.
23. Meatball Production Process Incorporating Hydrolyzed Collagen and Textured Soy Protein
UNIVERSIDADE FEDERAL DA PARAIBA, 2022
A novel production process for meatballs that incorporates hydrolyzed collagen and textured soy protein to enhance nutritional quality while maintaining sensory characteristics. The process involves modifying the traditional meatball production sequence by incorporating these ingredients directly into the meat mixture during processing. The hydrolyzed collagen improves protein digestibility, while textured soy protein maintains texture integrity. This integrated approach enables the production of meatballs with enhanced nutritional value while preserving their characteristic texture and flavor profile.
24. Method for Producing Plant-Based Sausages Using Soy Protein Rehydration in Oil-in-Water Emulsion
FUJI OIL CO LTD, 2021
A method for producing plant-based sausages that achieve similar texture and binding properties to traditional meat sausages without using egg white. The method involves rehydrating soy protein in an oil-in-water emulsion, then combining it with powdered soy protein and adjusting processing conditions to create a cohesive and juicy product.
25. Plant-Based Sausage with Soy Protein and Starch Matrix Utilizing Enzymatic and Emulsification Processes
SHANGHAI MEIWEITE FOOD TECH CO LTD, 2021
Plant-based hot dog sausage made from a combination of soy protein isolate, starch, and a proprietary blend of enzymes and natural flavorings. The sausage achieves a meat-like texture and structure through a unique combination of emulsification, starch modification, and enzymatic processing. The blend of soy protein isolate and starch provides the necessary protein structure, while the enzymes enhance texture and flavor. The sausage maintains a moist texture and retains a meat-like flavor profile, making it a superior alternative to traditional meat-based sausages.
26. Plant Protein Jerky with Anisotropic Fibrous Texture via High-Moisture Extrusion Cooking
THE HERSHEY CO, 2021
Plant-based jerky with texture and flavor similar to meat, made from plant proteins without soy or gluten. The jerky is produced using high-moisture extrusion cooking (HMEC) to form an anisotropically fibrous texture. The process involves heating and extruding a dry blend of two or more plant proteins at high moisture, temperature, and shear, then cooling under laminar flow. This results in a jerky with specific mechanical properties like strain-force max tension and hardness. The protein blend, extrusion conditions, and cooling method provide a meat-like texture without soy or gluten.
27. Vegetarian Meat Alternative with Stepwise Emulsification for Enhanced Texture and Flavor
CHINA MEAT RESEARCH CENTRE, 2021
Vegetarian meat alternative that achieves superior texture and flavor through a novel processing method. The product combines a finely textured raw material with a precise blend of protein sources, starches, and seasonings, achieved through a stepwise emulsification process. The emulsification process enables the formation of a stable, uniform slurry that can be precisely controlled to achieve optimal texture characteristics. The resulting product exhibits enhanced chewiness, elasticity, and flavor profile compared to conventional vegetarian meat alternatives.
28. Continuous Extrusion System with Offset Feed Design for Textured Protein Production
PROFORM INNOVATION PTY LTD, 2020
High-throughput continuous extrusion process for producing textured protein foods with desirable organoleptic properties. The process combines a novel feed design with twin-screw co-rotating extrusion technology to produce fibrous protein products with meat-like texture and structure. The feed design features an offset feed position relative to the extruder barrel, allowing immediate water delivery and protein flow alignment during extrusion. This results in uniform protein distribution and alignment during processing, enabling production of textured protein products at commercial scale.
29. Protein-Based Matrix with Iron-Containing Proteins and Emulsified Vegetable Oil for Meat Substitute
IMPOSSIBLE FOODS INC, 2019
A meat substitute composition that mimics the color and texture of cooked meat through a novel protein-based matrix. The composition comprises a protein solution comprising isolated and purified proteins, where at least one species of isolated and purified iron-containing protein comprises 1-20% of the protein content. The solution is emulsified with vegetable oil and stabilized by cross-linking enzymes, forming a gel-like matrix that approximates the texture and visual appearance of cooked meat. The composition is free from soy protein isolate, wheat gluten, and other animal-derived ingredients, and contains less than 1% cellulose and less than 5% insoluble carbohydrates.
30. Recombinant Meat Comprising Plant-Based Proteins and Microbial Fermentation-Derived Nutrient Blend
LINYI JINLUO WENRUI FOOD CO., LTD., 2018
Recombinant meat produced through genetic engineering that combines the nutritional benefits of plant-based protein sources with the taste and texture of traditional meat. The recombinant meat contains a blend of soy protein, pea protein, and other plant-based proteins, along with a proprietary blend of vitamins and minerals, all reconstituted from microbial fermentation. The resulting product maintains the characteristic texture of meat while providing a lower fat and cholesterol profile compared to traditional meat products.
31. Soy Protein Sausage with Enzyme-Enhanced Texture and Reduced Tissue Protein Content
SHANDONG YUWANG ECOLOGICAL FOOD INDUSTRY CO., LTD., 山东禹王生态食业有限公司, 2018
Soy protein vegetarian sausage that maintains texture and flavor through a novel processing approach. The sausage utilizes soy protein isolate as the primary protein source, with a reduced amount of added tissue protein compared to conventional sausages. This is achieved by adding a specific enzyme that enhances the natural texture of the soy protein isolate. The sausage is then prepared through a combination of sterilization, texture modification, and seasoning. The resulting product retains both the nutritional benefits of soy protein and the characteristic texture of a traditional sausage, while maintaining flavor and seasonability.
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