Durability Enhancement for Skateboard Decks

Impact-resistant composite skateboard with improved durability and impact resistance compared to traditional wooden skateboards. The skateboard has a layered structure with a polyurethane friction layer, an impact-resistant mixed fiber composite layer, and a lower accessory layer. The composite layer has a high-strength carbon fiber core sandwiched between aramid/UHMWPE fiber braids. This configuration provides high strength, impact resistance, and delamination prevention. The upper friction layer and lower accessory layer protect the composite core. The composite structure allows better absorption of impacts and prevents cracking compared to wood skateboards.

Source

A method of connecting the top layer and bottom plate of a skateboard during manufacturing. The method involves bonding the outer edge of the top layer to the bottom layer using hot melt adhesive. This joins the top and bottom layers directly at the edges without using screws or other fasteners. The hot melt adhesive provides a strong bond between the layers while allowing some flexibility for vibration dampening. This connection method eliminates the need for screws and provides a seamless transition between the layers for a cleaner, more durable skateboard.

Source

A high-strength skateboard design that prevents breaking and wheel fallout during use. The skateboard has a unique mounting system that distributes forces to prevent failure at the wheel mounting points. The mounting system uses specially shaped holes and limiting plates to align and secure the wheel frame. This configuration disperses forces and prevents concentration of stresses that can cause breaking. The skateboard is made by drilling the board layers with specific hole sizes and shapes, then gluing and pressing them together. The resulting skateboard has strengthened mounting points that resist breaking and wheel fallout during use.

Source

Skateboard and other board sports deck made from corrugated cardboard sandwiched between fiberglass layers for improved performance and sustainability compared to traditional wood or polyurethane decks. The corrugated cardboard core provides flexibility and shock absorption, while the outer fiberglass layers provide strength and durability. The cardboard core is made by gluing vertical strips of corrugated cardboard together.

Source

Lightweight high-strength skateboard that provides better strength and water resistance compared to traditional wooden skateboards. The skateboard has a composite construction with layers of modified polystyrene reinforced with hyperbranched nano-SiO2. This material improves impact toughness and reduces weight compared to regular polystyrene. The layers are bonded using a modified adhesive that enhances water resistance. The skateboard has an upper and bottom protective layer sandwiched between the reinforced layers and core.

Source

Lightweight skateboard deck with improved strength-to-weight ratio by using a multi-material construction with layers of different materials. The deck has a core of resilient layers like maple wood, surrounded by outer stiffening layers made of fiber-reinforced materials. The resin-bonded layers are molded to form the deck. The fiber-reinforced outer layers absorb stress better than wood. This provides a skateboard deck that is lighter, stronger, and maintains shape better than standard wooden decks.

Source

Method for manufacturing high-strength skateboards that avoids board breakage during intense skateboarding maneuvers. The method involves a multi-step process to compress and reinforce the skateboard deck. It starts by laminating multiple layers of fiber-reinforced polymer (FRP) material into a composite sheet. The composite sheet is then cut into the desired skateboard deck shape. Next, the deck is placed between two steel plates and subjected to high pressure compression. The compression molding process squeezes the deck layers together, bonding them into a solid, high-strength skateboard deck. The resulting composite deck has enhanced strength and durability compared to traditional skateboard decks made from wood or composite materials.

Source

Production process for bamboo-wood composite skateboard decks that improves shock absorption, rigidity, and durability compared to traditional wooden decks. The process involves layering bamboo and wood veneers in an alternating pattern with carbon fiber reinforcement between them. The bamboo and wood veneers are pressed and heated to bond them together. The composite deck provides better shock absorption and hardness than wood alone, and the carbon fiber boosts rigidity. The bamboo veneer also has lower moisture content to prevent cracking.

Source

Skateboard deck construction with improved torsional rigidity and durability compared to conventional skateboard decks. The deck has elongated waveforms along its length that cross over or under the grain of an adjacent layer. This meandering waveform reinforcement distributes stress concentrations and increases rigidity in multiple directions, enhancing performance and durability without adding excessive weight.

Source

A skateboard made of continuous fiber reinforced thermoplastic composite sheets for improved strength and durability compared to wooden or bamboo skateboards. The skateboard deck is composed of multiple continuous fiber reinforced thermoplastic composite sheets, such as glass, carbon, aramid, or basalt fiber reinforced thermoplastic, laminated together. The composite sheets provide higher strength and impact resistance than traditional skateboard decks made of wood or bamboo. The composite deck also eliminates issues with pollution and environmental concerns that can occur with wooden skateboards.

Source

Skateboard deck construction method using composite materials to improve strength, durability, and performance compared to standard wooden decks. The method involves embedding composite layers between protective toe and sidewall fillers. The composite layers, like glass and carbon fiber, are pre-cured and cut to fit between the fillers. This provides internal reinforcement without exposing the composite to damage. The composite layers, fillers, and outer core rings are stacked, compressed, and cured together to create the skateboard deck.

Source

Composite skateboard deck with an aluminum alloy interlayer for improved wear resistance and elasticity. The deck has a body with rubber sleeves on the outer surfaces. The inner bottom is connected to an aluminum alloy layer. Above that is a glass fiber layer, then a bamboo board layer, followed by a plant fiber layer, and finally a carbon fiber layer on the top.

Source

A high-performance skateboard with defined dimensions, weight, and flex characteristics that is durable and can withstand the forces of skateboard tricks. The skateboard has a carbon fiber layer sandwiched between wood layers for strength and flex. The carbon fiber is strategically located to reinforce areas prone to breakage like the center and mounting holes. The wood layers are laminated with glue under pressure.

Source

Carbon fiber reinforced skateboard with a core layer sandwiched between an upper and lower wood ply. The core layer has reinforcing material like carbon fabric adhered between the wood plies. This provides strength and durability without adding weight. The reinforcing material can be oriented in different directions to optimize flex characteristics. The skateboard construction involves laminating the layers with adhesive and attaching trucks using inserts through the layers. The reinforcing material can be thin carbon fabric.

Source

High-toughness safety skateboard deck that prevents injuries to the user while maintaining strength and durability. The deck has a seven-layer construction using Canadian maple boards. The top and bottom layers are longitudinal grain maple, with an inner layer of horizontal grain maple. This cross-grained layering maximizes strength. Carbon fiber laminates are sandwiched between the top and bottom layers. These laminates provide toughness without allowing direct contact. This prevents injury when gripping the deck. The maple core prevents breaking, and the carbon fiber laminates improve toughness without piercing the skin.

Source

Skateboard with improved durability and shock absorption compared to traditional wooden boards. The skateboard has a wooden core sandwiched between an upper panel and bottom plate. But instead of just attaching the panels directly to the core, there's an intermediate composite layer between them. This composite layer has air cushion pipes embedded in it. The pipes fill with air when the board is compressed during riding, providing additional cushioning and shock absorption. The protective outer ring further enhances durability.

Source

Preparation process for a safety-type high-elastic skateboard for extreme sports that provides improved resilience and shock absorption compared to conventional skateboards. The process involves combining bamboo strips, glass fiber boards, and carbon fiber boards in a specific sequence and configuration to create the skateboard deck. The bamboo strips provide initial elasticity, the glass fiber boards provide additional stiffness, and the carbon fiber boards add strength. This layered construction provides a balanced combination of elasticity, stiffness, and safety for extreme skateboarding applications.

Source

Skateboard design with a core made of thermoplastic that varies in thickness. The core is sandwiched between a top and bottom sheet made of fiber-reinforced thermoplastic. The sheets have shapes with convex or concave areas on the underside that match the core's shape. The sheets are fused to the thermoplastic core instead of gluing. This allows the board to have a dynamic response like wooden boards without the issues of wood. The thermoplastic core's variable thickness and the shaped sheets provide a board that can have concave tops without making the bottom convex. The thermoplastic materials can be thermoformed, enabling easier manufacturing compared to layered boards.

Source

Fireproof and wear-resistant skateboard that prevents scratching, burning, and wears while improving durability. The skateboard has layers impregnated with resins like amino and phenolic. The bottom layer is kraft paper impregnated with phenolic for fire resistance. The middle layer is colored paper impregnated with amino for scratch resistance. The top layer is patterned paper impregnated with amino for scratch and wear resistance. The impregnated layers are pressed together to form the skateboard. This provides better wear, scratch, fire, and water resistance compared to traditional skateboards.

Source

A recycled skateboarding structure that uses recycled materials and allows easy replacement of worn surfaces. The structure has a rolling surface made of two layers, an inner recycled layer and an outer organic layer. The rolling surface is attached to two recycled panels using cross members and tie beams. This allows the outer layer to be easily replaced when worn, while the inner recycled layer provides durability and prevents deterioration. The recycled construction also reduces environmental impact compared to concrete or non-recyclable materials.

Source