43 patents in this list

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Modern skateboard decks experience peak impact forces of over 1000N during standard tricks, while extreme maneuvers can generate forces exceeding 2000N. Traditional maple construction, while proven, presents inherent limitations in strength-to-weight ratio and introduces variability in flex characteristics across environmental conditions.

The fundamental challenge lies in maintaining optimal deck responsiveness and durability while reducing overall mass through strategic material selection and placement.

This page brings together solutions from recent research—including fiber-reinforced composite layering, stress-absorbing internal matrices, protective edge reinforcement systems, and strategic carbon fiber placement. These and other approaches focus on achieving consistent performance characteristics while addressing the practical demands of street and park skating.

1. Composite Skateboard with Layered Structure Incorporating Carbon Fiber Core and Aramid/UHMWPE Fiber Braids

SHANDONG HUATE TIANWEI NEW MAT CO LTD, SHANDONG HUATE TIANWEI NEW MATERIAL CO LTD, 2024

Impact-resistant composite skateboard with improved durability and impact resistance compared to traditional wooden skateboards. The skateboard has a layered structure with a polyurethane friction layer, an impact-resistant mixed fiber composite layer, and a lower accessory layer. The composite layer has a high-strength carbon fiber core sandwiched between aramid/UHMWPE fiber braids. This configuration provides high strength, impact resistance, and delamination prevention. The upper friction layer and lower accessory layer protect the composite core. The composite structure allows better absorption of impacts and prevents cracking compared to wood skateboards.

2. Composite Skateboard with Reinforced Polystyrene and Nano-SiO2 Layers

安庆永大体育用品有限公司, ANQING YONGDA SPORTS GOODS CO LTD, 2024

Lightweight high-strength skateboard that provides better strength and water resistance compared to traditional wooden skateboards. The skateboard has a composite construction with layers of modified polystyrene reinforced with hyperbranched nano-SiO2. This material improves impact toughness and reduces weight compared to regular polystyrene. The layers are bonded using a modified adhesive that enhances water resistance. The skateboard has an upper and bottom protective layer sandwiched between the reinforced layers and core.

3. Multi-layer Skateboard Deck with Interspersed Connecting Columns and Cross-connected Reinforcement Ribs

PINGHU INSTITUTE OF NEW MATERIALS ZHEJIANG UNIV OF TECHNOLOGY, PINGHU INSTITUTE OF NEW MATERIALS ZHEJIANG UNIVERSITY OF TECHNOLOGY, PINGHU ZHONGRUI LUGGAGE CO LTD, 2024

Wear-resistant skateboard with improved durability and weight reduction compared to conventional skateboards. The skateboard has a multi-layer plate construction with a wear-resistant layer sandwiched between reinforcement layers. The plate has connecting columns interspersed on its surface. The reinforcement layers are cross-connected by ribs forming a hollow shape in the middle. This provides structural strength while reducing weight. The hollow design improves portability.

CN220294103U-patent-drawing

4. Skateboard Deck with Laminated Multi-Material Construction and Fiber-Reinforced Outer Layers

KARSTEN MANUFACTURING CORPORATION, 2023

A high-performance skateboard deck that is lighter in weight compared to traditional skateboard decks. The deck comprises a laminated construction of resilient layers sandwiched between stiffening layers. The outer top and bottom layers are made of fiber-reinforced material for strength. The resilient internal layers absorb stress. The layers are encased in a resin matrix. The multi-material construction and fiber-reinforced outer layers provide strength while reducing weight compared to all-wood decks.

US20230158394A1-patent-drawing

5. Skateboard with Adjustable Layered Structure and Embedded Customization Pockets

CAPSULE SKATEBOARDS LTD, 2023

A skateboard with a customizable performance profile that allows tuning of flexibility, pop-up, and strength. The skateboard has a core surrounded by multiple layers of plastic material that are heated and fused together to encapsulate the core. This creates a monolithic structure with customizable properties. The number of layers and materials can be adjusted during manufacturing to tune the skateboard's performance. The board can also have pockets of lightweight material in the plastic layers for further customization.

WO2023083810A1-patent-drawing

6. Hollow Skateboard Deck with Internal Grooves and Concave Anti-Slip Surface

ANHUI TAKE STATIONARY AND SPORTS GOODS CO LTD, 2023

Hollowed-out, lightweight and elastic skateboard that reduces weight and improves maneuverability compared to solid boards. The skateboard has a hollowed-out body with internal grooves that penetrate through the deck. This reduces weight compared to a solid deck. The top surface has concave anti-slip lines to grip the feet. A reinforcing layer is added to maintain strength. The hollowed-out design allows a lighter weight without sacrificing rigidity or elasticity.

CN218923748U-patent-drawing

7. Skateboard Deck with Multi-Material Layered Construction and Fiber-Reinforced Stiffening Layers

KARSTEN MANUFACTURING CORPORATION, 2023

A high-performance skateboard with a lighter-weight yet durable deck construction using multiple materials. The deck has a few resilient internal layers encased in a resin matrix, along with outer stiffening layers made of fiber-reinforced material like carbon fiber. This provides strength and flex while reducing weight versus solid wood decks. The internal layers absorb stress while the outer layers add rigidity.

US20230090633A1-patent-drawing

8. Composite Multi-Layer Skateboard Deck with Distinct Interlayer Components and Alloy Plate Integration

JILIN SHENGYING CARBON FIBER PRODUCTS TECH CO LTD, JILIN SHENGYING CARBON FIBER PRODUCTS TECHNOLOGY CO LTD, 2023

A composite multi-layer skateboard deck with improved durability and traction. The deck has a unique layered structure with separate interlayer components. The top pulleys connect to an alloy plate, which in turn has a support layer, buffer pad layer, wear-resistant pad layer, and anti-slip layer. This provides a robust and wear-resistant deck that prevents dirt buildup compared to single-layer decks. The separate layers also offer customization options for tailoring performance characteristics.

9. Skateboard Deck Constructed from Laminated Continuous Fiber Reinforced Thermoplastic Composite Sheets

QINGDAO ZHONGJI CHUANGYING COMPOSITE MATERIAL TECH CO LTD, QINGDAO ZHONGJI CHUANGYING COMPOSITE MATERIAL TECHNOLOGY CO LTD, 2022

A skateboard made of continuous fiber reinforced thermoplastic composite sheets for improved strength and durability compared to wooden or bamboo skateboards. The skateboard deck is composed of multiple continuous fiber reinforced thermoplastic composite sheets, such as glass, carbon, aramid, or basalt fiber reinforced thermoplastic, laminated together. The composite sheets provide higher strength and impact resistance than traditional skateboard decks made of wood or bamboo. The composite deck also eliminates issues with pollution and environmental concerns that can occur with wooden skateboards.

10. Skateboard Deck Construction with Embedded Composite Layers and Protective Fillers

LITHE INDUSTRIES, LLC, 2022

Skateboard deck construction method using composite materials to improve strength, durability, and performance compared to standard wooden decks. The method involves embedding composite layers between protective toe and sidewall fillers. The composite layers, like glass and carbon fiber, are pre-cured and cut to fit between the fillers. This provides internal reinforcement without exposing the composite to damage. The composite layers, fillers, and outer core rings are stacked, compressed, and cured together to create the skateboard deck.

11. Composite Skateboard Deck with Aluminum Alloy Interlayer and Multi-Layered Reinforcement

AQUILARIA SINENSIS FRESH AIR SPORTING GOODS LIMITED CO, AQUILARIA SINENSIS FRESH AIR SPORTING GOODS LTD CO, 2022

Composite skateboard deck with an aluminum alloy interlayer for improved wear resistance and elasticity. The deck has a body with rubber sleeves on the outer surfaces. The inner bottom is connected to an aluminum alloy layer. Above that is a glass fiber layer, then a bamboo board layer, followed by a plant fiber layer, and finally a carbon fiber layer on the top.

12. Multi-Layer Carbon Fiber Skateboard Deck with Integrated Spring and Specialized Coatings

AQUILARIA SINENSIS FRESH AIR SPORTING GOODS LIMITED CO, AQUILARIA SINENSIS FRESH AIR SPORTING GOODS LTD CO, 2022

Multi-layer high-elasticity and wear-resistant carbon fiber skateboard deck with improved bouncing, durability, and safety. The deck has a carbon fiber plate body coated with layers like a sticky adhesive, flame retardant, rubber, and anti-skid blocks. The layers provide elasticity, shock absorption, flame protection, grip, and prevent slipping off the deck. A spring in a hole helps with bouncing. The layers enhance skateboard performance by buffering impacts, reducing damage, preventing burning, adding traction, and increasing rebound.

CN216366582U-patent-drawing

13. Deck with Shape Memory Alloy Interlayer and Integrated Suspension System for Skateboards

PARK SANG HYEOK, 2022

A deck for a board and a skateboard having the same that increase the elasticity of the deck for board itself by interposing an elastic force reinforcing member made of a shape memory alloy between a plurality of panels to be stacked so that the jumping technique can be used more easily and highly. The deck also provides improved suspension for absorbing impact forces during riding and jumping. The skateboard has a separate suspension system with a buffering bar connected to a buffering member that absorbs wheel impacts and vibrations. The shape memory alloy interlayer between the deck panels provides extra elasticity for easier jumping, while the separate suspension reduces strain on the rider's knees.

14. Skateboard Deck with Carbon Fiber Reinforcement and Laminated Wood Layers

James Blackmarr Wursthorn, 2022

A high-performance skateboard with defined dimensions, weight and flex characteristics that is durable and can withstand the forces of skateboard tricks. The skateboard has a carbon fiber layer sandwiched between wood layers for strength and flex. The carbon fiber is strategically located to reinforce areas prone to breakage like the center and mounting holes. The wood layers are laminated with glue under pressure.

15. Skateboard Deck with Carbon Fiber Reinforced Core Layer Between Wood Plies

James Blackmarr Wursthorn, 2022

Carbon fiber reinforced skateboard with a core layer sandwiched between an upper and lower wood ply. The core layer has reinforcing material like carbon fabric adhered between the wood plies. This provides strength and durability without adding weight. The reinforcing material can be oriented in different directions to optimize flex characteristics. The skateboard construction involves laminating the layers with adhesive and attaching trucks using inserts through the layers. The reinforcing material can be thin carbon fabric.

16. Skateboard Deck with Composite Buffer Layer for Enhanced Edge Impact Resistance

HUIZHOU JONGCHENG SPORTS EQUIPMENT LIMITED CO, HUIZHOU JONGCHENG SPORTS EQUIPMENT LTD CO, 2022

An impact-resistant skateboard body to prevent board edge wear and damage during use. The skateboard has a unique layered construction for the deck. It comprises a top and bottom board section connected by a composite buffer layer. This buffer layer replaces the wood laminate at the board edges. It provides better impact and wear resistance compared to wood. The composite buffer layer is sandwiched between the top and bottom board sections. This configuration protects the edges of the deck from impacts and wear during skating. The composite buffer layer extends the lifespan of the skateboard by preventing edge damage.

CN216061960U-patent-drawing

17. Seven-Layer Cross-Grained Skateboard Deck with Carbon Fiber Laminates

WANG HAIBIN, 2022

High-toughness safety skateboard deck that prevents injuries to the user while maintaining strength and durability. The deck has a seven-layer construction using Canadian maple boards. The top and bottom layers are longitudinal grain maple, with an inner layer of horizontal grain maple. This cross-grained layering maximizes strength. Carbon fiber laminates are sandwiched between the top and bottom layers. These laminates provide toughness without allowing direct contact. This prevents injury when gripping the deck. The maple core prevents breaking, and the carbon fiber laminates improve toughness without piercing the skin.

18. Skateboard Structure with Composite Layer Incorporating Air Cushion Pipes and Protective Outer Ring

ZHANGJIAKOU JINGXI SPORTS EQUIPMENT CO LTD, 2021

Skateboard with improved durability and shock absorption compared to traditional wooden boards. The skateboard has a wooden core sandwiched between an upper panel and bottom plate. But instead of just attaching the panels directly to the core, there's an intermediate composite layer between them. This composite layer has air cushion pipes embedded in it. The pipes fill with air when the board is compressed during riding, providing additional cushioning and shock absorption. The protective outer ring further enhances durability.

CN215351924U-patent-drawing

19. Skateboard Deck with Curved End Portions and Rounded Rectangular Corners

Hasegawa Corporation, 2021

Skateboard deck which allows front and rear wheels to stably come into contact with a road surface and the like having a three-dimensional shape with irregularities while ensuring usability and operability. The deck includes a shape in which both end portions of a flat board of which rectangular corner portions are rounded in arc shapes are further curved toward an upper surface side thereof, and a plurality of running wheels attached to a lower surface of the deck.

20. Preparation Process for Skateboard Deck with Layered Bamboo, Glass Fiber, and Carbon Fiber Configuration

镇江成功高科技有限公司, ZHENJIANG CHENGGONG HIGH TECHNOLOGY CO LTD, 2021

Preparation process for a safety-type high-elastic skateboard for extreme sports that provides improved resilience and shock absorption compared to conventional skateboards. The process involves combining bamboo strips, glass fiber boards, and carbon fiber boards in a specific sequence and configuration to create the skateboard deck. The bamboo strips provide initial elasticity, the glass fiber boards provide additional stiffness, and the carbon fiber boards add strength. This layered construction provides a balanced combination of elasticity, stiffness, and safety for extreme skateboarding applications.

CN109676740B-patent-drawing

21. Composite Skateboard Structure with Symmetrical Layering and Hollow High-Strength Core

22. Skateboard with Variable Thickness Thermoplastic Core and Shaped Fiber-Reinforced Thermoplastic Sheets

23. Skateboard Deck with Composite Sandwich Structure and Hollow Core Configuration

24. Layered Skateboard Structure with Carbon Fiber Core and Bamboo Buffers

25. Five-Layer Sports Skateboard with Modified Glass Fiber Cloth Interfaces and Transition Layer

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Skateboard decks are currently made to offer extraordinary strength, flexibility, and stress absorption through the integration of materials like carbon fiber, fiberglass, and composites. In addition to offering new design options that meet the various demands of skateboarders, these multi-material decks improve the riding experience.