High-traffic concrete surfaces face continuous mechanical stress, with abrasion rates reaching up to 0.8mm depth loss per year in extreme conditions. Traditional Portland cement concrete, even at high strengths of 40-50 MPa, can experience accelerated wear in demanding applications like industrial floors, bridge decks, and hydraulic structures where repetitive loading combines with environmental exposure.

The fundamental challenge lies in developing concrete compositions that enhance abrasion resistance without compromising workability, cost-effectiveness, or long-term durability under real-world conditions.

This page brings together solutions from recent research—including fiber-matrix systems with modified rubber particles and graphene oxide, specialized aggregate compositions with nano-scale SiO2, and polymer-enhanced bonding systems using polyetheretherketone. These and other approaches focus on practical implementations that deliver measurable improvements in surface wear resistance while maintaining essential concrete properties.

1. Concrete Composition with Polyetheretherketone and Calcium Phosphate Aluminate Bonding System

BEIJING XINJIANGFENG BUILDING MATERIALS CO LTD, 2025

High-strength concrete with enhanced fire resistance and durability. The concrete combines polyetheretherketone (PEEK) with calcium phosphate aluminate and sodium alginate to create a bonding system that integrates fire-resistant properties with improved mechanical performance. The PEEK matrix provides enhanced thermal stability, while the aluminate-grafted PEEK enhances bonding to gravel and sand. The sodium alginate solution facilitates cementitious material bonding to gravel, while the PEEK matrix maintains structural integrity even after fire exposure. The combination provides superior fire resistance, toughness, and durability compared to conventional concrete formulations.

2. Concrete Additive Comprising Molar Ratio of Cast Stone Powder, Calcium Carbide Slag, Volcanic Ash, Diatomite, Diamond Scrap Micropowder, Nano Filler, Fiber, Slag, Imidazolidinone-Based Polymer, and Expansion Agent

Xinjiang Hengtai Linmao Material Technology Co., Ltd., XINJIANG HEART FOREST MATERIAL TECHNOLOGY CO LTD, 2024

A concrete additive that enhances its impact and wear resistance through a novel combination of materials. The additive comprises a specific molar ratio of components including cast stone powder, calcium carbide slag, volcanic ash, diatomite, diamond scrap micropowder, nano filler, fiber, slag, imidazolidinone-based polymer, and expansion agent. This formulation provides superior durability and resistance to abrasion and erosion in hydraulic structures, while maintaining the concrete's compressive strength and workability.

3. Concrete Additive Comprising Ultrafine Fly Ash, Nano-Scale SiO2, and Modified Rubber Forming a Cross-Linked Porous Matrix

CHINA COMMUNICATIONS CONSTRUCTION GROUP CO LTD, 2024

A concrete additive that combines ultrafine fly ash, nano-scale SiO2, and modified rubber to enhance abrasion resistance and crack durability. The additive consists of a matrix of ultrafine fly ash and nano-scale SiO2, with a specific proportion of modified rubber that forms a porous matrix. The SiO2 particles fill the pores, while the modified rubber fibers interlock with the fly ash matrix to create a cross-linked structure. This composite material improves concrete's resistance to impact and wear by absorbing and dissipating energy, while its porous structure enhances bonding between the matrix and cementitious components.

4. Concrete Composition with Modified Fiber Treatment Incorporating Succinic Anhydride and Glycine

DEZHOU RUNDE CONCRETE CO LTD, 2024

A high-toughness wear-resistant concrete with improved bonding between fibers and cement matrix. The preparation method involves a modified fiber treatment process that incorporates succinic anhydride and glycine into a THF solution. The mixture is stirred, allowed to drip within 10 minutes, then heated to reflux for 14 hours. The resulting modifier is then applied to the cement matrix through a controlled dripping process. This treatment enables enhanced fiber bonding while maintaining the concrete's inherent toughness and wear resistance.

CN118005357A-patent-drawing

5. Ultra-High Performance Concrete with Modified Polypropylene Fiber Reinforcement and Specialized Aggregate Composition

BEIJING ZHUDI NEW MATERIALS TECHNOLOGY CO LTD, 2024

Ultra-high performance concrete (UHPC) developed for hydropower facilities to mitigate wear and tear on critical infrastructure. The UHPC combines a novel fiber reinforcement system with a specialized aggregate composition to enhance durability. The fiber reinforcement is achieved through a modified polypropylene fiber process that increases its mechanical properties while maintaining its structural integrity. The aggregate is specifically designed to minimize internal defects and voids, ensuring optimal bonding between cement and aggregate. This innovative combination provides superior abrasion resistance and mechanical performance compared to conventional UHPC formulations.

6. Concrete Composition with Rubber Powder and Wear-Resistant Fibers for Enhanced Density and Durability

BEIJING UNI-CONSTRUCTION NEW BUILDING MATERIALS CO LTD, 2023

Super wear-resistant concrete for pavement applications that provides enhanced durability and resistance to heavy traffic. The composition includes a combination of fine aggregate, coarse aggregate, cementitious materials, water, rubber powder, wear-resistant fibers, and a dewatering agent. The rubber powder and wear-resistant fibers are added in specific proportions to enhance the concrete's density, while the dewatering agent helps maintain optimal moisture levels. This formulation provides superior wear resistance compared to conventional concrete, particularly under heavy traffic conditions.

CN116835930A-patent-drawing

7. Marine-Resistant Concrete with Fiber Matrix of Modified Rubber Particles, Graphene Oxide, and Steel Fibers

JIANGSU CSCEC COMMERCIAL CONCRETE CO LTD, 2023

A marine-resistant concrete that combines ultra-high performance characteristics with enhanced durability. The concrete contains a specialized fiber matrix comprising modified rubber particles, graphene oxide, and steel fibers, which are combined with Portland cement, fly ash, and silica fume to create a composite material. The rubber particles, modified with silane coupling agents and polyvinylpyrrolidone, enhance the material's hydrophobic properties and mechanical resistance to abrasion and chemical attack. The graphene oxide provides exceptional wear resistance, while the steel fibers contribute to tensile strength. The composite material achieves exceptional durability through its optimized fiber matrix, which balances mechanical performance with resistance to the complex environmental conditions of marine structures.

8. Concrete Composition with Silicon Powder, Nanomaterials, Millimeter-Scale Aggregates, Micron-Scale Fillers, Wear-Resistant and Steel Fibers, and Specialized Admixture

CHINA CONSTRUCTION READY MIXED CONCRETE CO LTD, 2023

Ultra-high wear-resistant concrete with enhanced drilling resistance and high-temperature burst performance for military defense applications. The concrete formulation incorporates silicon powder, nanomaterials, millimeter-scale wear-resistant aggregates, micron-scale wear-resistant fillers, wear-resistant fibers, steel fibers, and a specialized admixture. The optimized blend of materials achieves superior drilling resistance through enhanced abrasion properties, while the steel fibers provide additional tensile strength. The concrete demonstrates exceptional performance under high-temperature conditions, exhibiting minimal thermal expansion and maintaining structural integrity during thermal shock testing.

9. Concrete Matrix with Nano-Silicon Dioxide, Alumina Microspheres, and Polyurethane-Epoxy Reinforcement

Anhui Conch New Materials Technology Co., Ltd., XIANGYANG CONCH NEW MATERIAL TECHNOLOGY CO LTD, ANHUI CONCH NEW MATERIAL TECHNOLOGY CO LTD, 2023

High-strength abrasion-resistant permeable concrete with enhanced mechanical properties, water permeability, and erosion resistance. The reinforcing agent combines nano-silicon dioxide powders, alumina ceramic microspheres, and polyurethane-epoxy resin emulsions to create a robust and durable concrete matrix. This innovative combination provides superior mechanical strength, enhanced durability, and improved resistance to abrasion and erosion compared to conventional permeable concrete formulations.

CN114014584B-patent-drawing

10. Ultra-High Performance Concrete Composition with Steel Fibers and Coarse Aggregate Reinforcement

Wuhan University of Technology, FOSHAN TRAFFIC TECHNOLOGY CO LTD, WUHAN UNIVERSITY OF TECHNOLOGY, 2023

Impact-resistant ultra-high performance concrete with improved durability through enhanced mechanical reinforcement. The concrete composition comprises a primary component of 100% ultra-high performance concrete with added weight of steel fibers (typically 1-3% by weight of the cement paste) and a supplementary component of coarse aggregate (typically 50-70% by weight of the cement paste). The steel fibers provide tensile strength while the aggregate contributes to compressive strength. This combination significantly enhances the concrete's resistance to high-energy impacts compared to conventional ultra-high performance concrete.

CN114409314B-patent-drawing

11. Concrete Composition with Cementitious Materials, Pumice Powder, Metakaolin, Basalt Aggregate, and Reinforcement Fibers for Enhanced Abrasion Resistance

POWERCHINA CHENGDU ENGINEERING CO LTD, 2022

Ultra-high performance anti-abrasion concrete for high-altitude dam construction, developed to mitigate erosion and cavitation damage in alpine environments. The concrete combines advanced cementitious materials with specialized additives to create a durable, high-strength, and long-lasting concrete that resists scouring and freeze-thaw cycles. The formulation incorporates a proprietary blend of cementitious materials, pumice powder, metakaolin, basalt aggregate, and reinforcement fibers, with enhanced performance through the use of thermal cement, pumice, and metakaolin. The resulting concrete exhibits superior abrasion resistance, bonding strength, and durability compared to conventional concrete, making it an ideal solution for high-altitude dam construction in challenging environmental conditions.

CN115521112A-patent-drawing

12. Concrete Composition with Aluminum Nitride Coated Cementitious Matrix

Shenzhen Shenjian Concrete Co., Ltd., SHENZHEN SHENJIAN CONCRETE CO LTD, 2022

High-strength, wear-resistant concrete prepared through a novel method that incorporates a surface coating of aluminum nitride (AlN) to enhance concrete properties. The AlN coating is applied to the cementitious matrix through a controlled process involving the incorporation of AlN powder into the raw materials, followed by the addition of a binder system. The AlN coating provides superior wear resistance and high compressive strength to the concrete, making it particularly suitable for applications requiring durable, high-strength concrete solutions.

13. Cement-Based Composite with Graphene and Nickel Slag Integration

SHENZHEN SHENJIAN CONCRETE CO LTD, Shenzhen Shenjian Concrete Co., Ltd., 2022

Cement-based composite material exhibiting enhanced mechanical properties through the incorporation of graphene and nickel slag. The composite combines the high strength, toughness, impact resistance, and wear resistance of conventional cement-based materials with the superior mechanical properties of graphene and nickel slag. The material achieves these benefits through the synergistic effects of graphene's exceptional mechanical properties and nickel slag's high abrasion resistance, while maintaining the structural integrity of the cement matrix.

14. Concrete Material with Tensile Fibers and Epoxy Resin for Enhanced Abrasion and Crack Resistance

UNIV ZAOZHUANG, 2022

Debris flow abrasion-resistant concrete material and preparation method for debris flow disaster prevention and control. The material combines cement, fine aggregate, coarse aggregate, water, tensile fibers, epoxy resin, water-reducing agent, and pulverized coal to produce a concrete with enhanced abrasion resistance, crack resistance, and fracture toughness. The optimized formulation significantly improves the material's performance compared to conventional concrete, enabling longer-lasting debris flow prevention structures.

LU501398B1-patent-drawing

15. Concrete Composition with Fiber-Reinforced, Low-Shrinkage, Abrasion-Resistant Matrix

Wuhan University of Technology, WUHAN UNIVERSITY OF TECHNOLOGY, 2022

Low-shrinkage, abrasion-resistant, ultra-high-toughness concrete for bridge construction, featuring improved durability and performance in harsh mountainous environments. The concrete combines high strength, low shrinkage, impact resistance, and excellent bonding properties through a proprietary blend of fibers, expansion agent, and specialized cement. The cement preparation process incorporates a water-reducing agent to enhance concrete flow characteristics. The resulting concrete exhibits superior performance in mountainous regions with frequent natural disasters, where traditional concrete materials often fail due to excessive shrinkage and erosion.

16. Concrete Composition with Specialized Fibers and Additives for Enhanced Strength and Toughness

XIAN UNIVERSITY OF ARCHITECTURE AND TECHNOLOGY, 2021

A high-strength, high-toughness concrete for water infrastructure that combines enhanced durability with improved resistance to abrasion. The method involves optimizing cement composition, incorporating specialized fibers and additives, and employing controlled water content management to achieve the desired balance of compressive strength and toughness. This approach enables the production of concrete with improved wear resistance and reduced crack formation, particularly in high-speed flow environments like dam structures.

CN113651583A-patent-drawing

17. Concrete Composition with High-Performance Aggregates and Additives for Enhanced Erosion and Abrasion Resistance

UNIV XIJING, 2021

Concrete for hydropower structures with enhanced erosion and abrasion resistance, developed through a novel preparation process combining Portland cement, river sand, and specialized additives. The formulation incorporates high-performance aggregates like mesoporous silica, fly ash, and igneous rock fibers, along with specialized additives like graphene oxide and nano cellulose. The process involves precise weight ratios of these components, combined with precise mixing and curing conditions, to produce a concrete with superior durability against erosion and abrasion forces.

CN113354383A-patent-drawing

18. C100 Concrete Composition with Fly Ash, Silica Fume, and Custom Water-Reducing Agent for Enhanced Abrasion Resistance

SICHUAN ROAD AND WATERWAY CONSTRUCTION ENGINEERING TESTING AND DETECTION CO LTD, 2021

A novel C100 concrete with enhanced abrasion resistance that combines fly ash, silica fume, and a high-performance water-reducing agent. The concrete achieves superior abrasion protection through a unique combination of fly ash, silica fume, and a specially formulated water-reducing agent, while maintaining high compressive strength and durability. The water-reducing agent provides significant reduction in concrete shrinkage and improves workability. The resulting concrete exhibits enhanced abrasion resistance, particularly against heavy abrasion forces like those encountered in flash flood events, while maintaining excellent durability and long-term performance.

CN113173754A-patent-drawing

19. Concrete Anti-Abrasion Agent with Silica and Calcium Silicate Additives

江苏苏博特新材料股份有限公司, SUBOTE NEW MATERIALS CO LTD, 2021

Concrete anti-abrasion agent for hydropower dams containing a novel combination of additives that enhances erosion resistance. The agent comprises a specific blend of cementitious materials, abrasion-reducing agents, and other additives, with the abrasion-reducing agents comprising a combination of silica-based abrasion control agents and calcium silicate-based abrasion control agents. The agent is formulated to be added to the cementitious material at a concentration of 1-3% of the total mass of cementitious material.

20. Concrete Floor Construction with Soy Isoflavone-Methacrylate Resin-Infused Aggregate System

BEIJING JINYU CONCRETE CO LTD, 2021

A novel construction technology for wear-resistant concrete floors that enhances their anti-cracking performance. The technology combines a specialized concrete matrix with a novel aggregate system that incorporates soy isoflavone-methacrylate super absorbent resin. The resin absorbs moisture and expands to fill gaps between aggregate particles, preventing stress concentration points that can lead to cracking. The optimized concrete matrix provides superior compressive strength while maintaining excellent wear resistance and permeability characteristics. This approach addresses the conventional limitations of wear-resistant concrete floors by addressing the root causes of cracking through both material and aggregate selection.

21. Concrete Composition with Fiber Reinforcement for Enhanced Abrasion Resistance

22. Concrete Composition with Controlled Admixture Ratios and Aluminate Accelerator

23. Concrete Composition with High-Strength Cement, Silica Fume, and Additives for Enhanced Abrasion and Erosion Resistance

24. Concrete Composition with Graphene Oxide and Water-Reducing Agent for Enhanced Abrasion Resistance and Toughness

25. Concrete Additive with Silica Fume and Specialized Polymer Matrix for Enhanced Impact and Wear Resistance

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