Crack Free Concrete Formulation Methods

Crack-proof and impermeable concrete comprising a combination of cement, aggregate, expansion agent, anti-cracking agent, waterproofing agent, water-reducing agent, and admixtures. The concrete contains a specific limestone aggregate with particle size range of 7-30mm, and is formulated with a proprietary combination of expansion agent, anti-cracking agent, and waterproofing agent to achieve superior mechanical properties and impermeability. The admixtures enhance crack resistance and durability through cross-linking and modification of natural fibers, while the diatomaceous earth provides enhanced durability through pore structure modification.

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Engineered cementitious composite that achieves ultra-high tensile strength and extremely narrow crack widths through the incorporation of tire-derived rubber granules. The composite combines Portland cement binder, tire-derived rubber granular component, calcined clay component, limestone, water, superplasticizer, and polymeric fibers. The tire-derived rubber granules, which are processed to enhance their mechanical properties, are incorporated into the cementitious matrix to achieve the desired tensile strain capacity of 3% and crack width of less than 50 micrometers.

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Concrete anti-cracking and anti-seepage agent that improves durability without compromising workability. The agent comprises a polymer emulsion matrix with monomer and comonomer components, which undergoes controlled polymerization through initiator decomposition. The emulsion system is stabilized with emulsifier, stabilizer, and preservative, while pH control ensures optimal performance. The agent's unique composition balances workability with enhanced durability, making it suitable for concrete applications requiring both strength and resistance to water ingress.

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A new concrete formulation for enhanced durability and impermeability, particularly addressing the challenges of crack resistance and water management in high-performance concrete applications. The formulation combines a controlled cement mix with specialized additives to prevent cracking and improve water resistance, while incorporating innovative components like nano-silica fume and sepiolite to enhance mechanical properties. The formulation achieves superior performance through its precise balance of cement, aggregate, and additives, enabling high-performance concrete with improved durability and water management characteristics.

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A novel concrete production method for preventing cracking through a unique mixing and stirring device. The device comprises a mixing barrel, a cover body with a rotating mixing assembly, and a shaft with a mixing rod. The mixing assembly features a motor at its top, a shaft connected to the motor output, and multiple rods arranged along the shaft. This design enables precise control over the mixing process, with the shaft providing a rotating mixing action while the rods provide additional mixing and distribution capabilities.

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High-performance concrete with enhanced crack resistance and improved mechanical properties, achieved through a novel preparation method that incorporates modified basalt fibers into cement-based materials. The method involves hydrolyzing a silane coupling agent to produce an alkane coupling agent solution, which is then mixed with nano-SiO2 to create a modified solution. This solution is then incorporated into cement-based mixtures, where it combines with the modified basalt fibers to improve the concrete's mechanical strength, water retention, and cohesion. The modified solution enhances the fiber's compatibility with cement matrix, reduces bleeding, and significantly improves the concrete's shrinkage behavior, resulting in a high-performance concrete with superior crack resistance.

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A crack-resistant concrete that incorporates a unique combination of cement, aggregate, and reinforcement to prevent cracking. The concrete comprises cement, water, coarse aggregate, and fine aggregate, with specific proportions of each component. The aggregate is crushed into blocks with sharp edges, while the cement is prepared by fusing water with the cement particles. The aggregate blocks are then stored separately for later use. The concrete formulation includes a viscous additive, fiber reinforcement, and a water-reducing agent, which work together to enhance the concrete's durability.

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Crack-resistant concrete for plateau construction, featuring improved durability through enhanced material preparation and application. The concrete formulation combines a reduced cement-to-aggregate ratio with specialized admixtures and nano-silica mortar emulsion, resulting in improved slump, reduced shrinkage, and enhanced thermal resistance. The preparation method incorporates controlled water reduction and controlled curing strategies to optimize concrete properties in the plateau environment. This approach enables reliable structural integrity in high-radiation conditions while minimizing early cracking.

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Concrete composition with enhanced mechanical properties achieved through the incorporation of high-performance basalt nanoparticles. The composition comprises cement, water, basalt fine sand, basalt aggregates, one or more admixtures, and specifically engineered basalt nanoparticles. The basalt nanoparticles are prepared through a multi-stage treatment process that includes mechanical grinding, thermal treatment, and separation. The resulting composition exhibits significantly improved mechanical strength compared to conventional concrete formulations.

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Alumina-modified colloidal silica nanoparticles that mitigate Alkali Silica Reaction (ASR) in cementitious compositions, and methods of using the nanoparticles to produce improved cementitious compositions. The nanoparticles have diameters of about 3 nm to about 100 nm, with a coating of at least 0.03% alumina, and are present in an aqueous solution. The nanoparticles are effective in reducing ASR in concrete by controlling the hydration reactions of cement, and enhance the compressive and flexural strength of formed cementitious articles.

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Anti-cracking concrete with enhanced durability through the strategic incorporation of basalt fibers. The concrete matrix is combined with 0.05% basalt fibers, which provide superior crack resistance compared to conventional fibers. The fiber length is carefully controlled to optimize crack reduction while maintaining sufficient tensile strength. The fiber length gradually increases as the concrete reaches its optimal strength, leading to a gradual reduction in crack formation. This controlled fiber length distribution enables the concrete to exhibit superior crack resistance without compromising its mechanical properties.

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High-performance concrete for critical infrastructure applications that combines exceptional durability, impermeability, and toughness. The concrete achieves these properties through a multi-component approach involving fly ash, steel slag, phosphorus slag, secondary hydration, and specific additives. The preparation involves precise mixing of these components with specialized admixtures, including ultra-fine silicon and boron nitride powders, graphene oxide, and dispersion activators, to create a uniform and dense structure. The resulting concrete exhibits exceptional resistance to cracking, water penetration, and thermal stress, making it suitable for critical infrastructure such as high-rise buildings, bridges, and tunnels.

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Environmentally friendly concrete that reduces cracking through a combination of advanced aggregate treatments and innovative fiber reinforcement. The concrete combines waste concrete aggregate, ultrafine fly ash, and nano-cerium dioxide to enhance its durability, while incorporating polypropylene resin balls and steel fibers for enhanced crack resistance. The treatment process involves mixing the aggregate and cement, followed by grinding through a 200-mesh sieve to produce a uniform dry material. The final product is then mixed with the remaining aggregate and cement, and ground to produce a workable concrete.

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Crack resistant concrete with improved durability and extended service life. The concrete contains specific materials like carbon fiber, micro-silica fume, titanate coupling agent, and shrinkage reducing agents. The micro-silica fume, carbon fiber, and coupling agent are mixed together first to enhance concrete compactness. Then coarse aggregate is added to fill voids. This reduces the amount of water needed. Shrinkage reducing agents further lower water content. By reducing water, the concrete has less shrinkage and cracking.

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A method for improving the durability of concrete structures exposed to environmental conditions. The method involves incorporating polymer microspheres into the concrete mixture to enhance its thermal resistance properties. The polymer microspheres, which are dispersed throughout the concrete matrix, absorb and release moisture as the concrete expands and contracts due to temperature changes, thereby reducing the likelihood of cracking. The polymer microspheres can be formulated to have specific thermal expansion coefficients that match the concrete's thermal expansion characteristics, ensuring optimal performance.

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High-strength anti-crack concrete that combines improved fiber reinforcement with enhanced chemical stability and mechanical properties. The innovative formulation incorporates basalt fiber, dispersible latex powder, and air-entraining agent to achieve a 42.5R cement-based concrete with significantly enhanced compressive strength while maintaining superior durability and resistance to cracking. The fiber reinforcement is strategically optimized with a balanced addition ratio to balance compressive and tensile strengths, ensuring reliable crack resistance without compromising overall concrete performance.

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Anti-cracking concrete with enhanced durability through a novel water-reducing agent and fiber reinforcement system. The concrete incorporates a polycarboxylic acid water-reducing agent and strategically placed 16mm reticulated polypropylene fibers that significantly reduce crack propagation. The combination of these innovative components provides superior anti-cracking performance compared to conventional methods, enabling more durable and crack-resistant concrete structures.

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High-performance concrete for critical infrastructure applications like long-span bridges, tunnels, and dams, which exhibits superior durability and resistance to environmental degradation compared to conventional high-performance concrete. The innovative formulation combines advanced cement components, including fly ash, coal liver stone powder, and phosphorous slag powder, with secondary hydration and filling effects to create a dense, uniform structure. The development incorporates graphene oxide and boron nitride to enhance hydration, thermal conductivity, and cracking resistance, while dispersing activators further improve the hydration reaction and aggregate stabilization. This results in a concrete with exceptional resistance to chloride ion penetration, carbonization, and thermal degradation, making it suitable for critical infrastructure applications where durability and environmental resilience are paramount.

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Crack-resistant concrete that improves durability through enhanced crack resistance. The method involves incorporating polymer microspheres into concrete mix, which are combined with hydrolyzed polymaleic acid tincture. The polymer microspheres, with their increased surface area, enhance dispersion and prevent agglomeration. This combination creates a crack-resistant concrete that not only prevents cracking but also protects against chloride penetration and reinforcement degradation.

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Basalt fiber-latex composite concrete for improved thermal resistance and durability in cold climates. The composite combines basalt fiber reinforcement with a specialized latex-based additive that enhances crack resistance through both mechanical and chemical means. The fiber provides enhanced tensile strength, while the latex penetrates cracks to create a durable, lubricating interface. The combination achieves improved thermal resistance and reduced cracking performance across a wide temperature range, making it suitable for critical infrastructure applications in cold climates.

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Fiber-reinforced concrete for water conservation structures that combines high-strength basalt silk fibers with advanced admixtures to enhance durability and resistance to cracking. The fiber content is optimized to balance tensile strength with tensile toughness, while the sodium hexametaphosphate and aluminum hydroxide components provide improved workability and chemical resistance. The fiber matrix is reinforced with a combination of basalt silk fibers and cement, with the specific ratio tailored to achieve optimal mechanical properties for the specific application.

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Anti-cracking cement brick with improved durability through enhanced bottom layer performance. The brick incorporates a novel coagulation process that incorporates a small amount of resin during the slurry application, with a specific residence time to prevent excessive resin migration to the bottom layer. This controlled diffusion of resin enables the bottom layer to exhibit superior crack resistance while maintaining optimal surface properties.

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A high-performance concrete with enhanced durability and resistance to cracks, permeability, and environmental stressors. The concrete achieves superior performance through a unique combination of cement, sand, and coal fly ash, with specific properties tailored to complex environmental conditions. The cement formulation incorporates a high-performance cement with enhanced workability, high volume stability, and high durability, while the sand and coal fly ash components provide critical reinforcement and thermal insulation. The coal fly ash, with its high thermal conductivity and specific surface area, plays a key role in controlling moisture absorption and reducing permeability. The resulting concrete exhibits exceptional toughness, crack resistance, and impermeability, making it suitable for demanding construction projects under challenging environmental conditions.

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High-flow concrete material for roller compacted dams that combines enhanced anti-seepage and anti-cracking properties with rapid construction capabilities. The material comprises a silicate cement, fly ash, medium sand, Xiaoshi aggregate, polycarboxylic acid water reducing agent, air entraining agent, calcium sulphoaluminate bulking agent, and water. The formulation achieves superior flow characteristics while maintaining rapid construction rates typical of roller compacted dams, particularly in dam structures where rapid construction is critical.

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Crack-resistant concrete comprising a mineral of rosin, sodium bentonite, coarse aggregate, fine aggregate, titanium dioxide, sodium stearate, iron oxide, and talc, with specific proportions of these components. The concrete formulation combines mineral-based components with sodium bentonite, coarse aggregate, fine aggregate, titanium dioxide, sodium stearate, iron oxide, and talc to achieve enhanced crack resistance.

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A crack-resistant concrete comprising a combination of cement, aggregate, and reinforcement fibers. The concrete contains 2.5-30% aggregate, 20-90% cement, 1-5% steel fibers, 1-10% polyacrylic fibers, 10-15% polyacryl alcohol fibers, and 1-3% phosphorus slag powder. The reinforcement fibers have lengths of 20mm or more. The concrete provides enhanced durability and resistance to cracking compared to conventional methods, particularly in environments with high moisture content or exposure to corrosive substances.

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A composite concrete floor and raft system that achieves exceptional performance characteristics in thin, fully jointless construction. The system combines a cement-based matrix with synthetic fibers and a proprietary shrinkage-reducing additive to eliminate shrinkage cracks and prevent edge curling. The composite concrete formulation achieves high energy absorption (at least 1000 J/m²) and zero shrinkage after 150 days of curing. The system can be used for industrial floors and raft structures with unlimited area, enabling applications where conventional concrete construction methods are impractical.

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A low shrinkage concrete formulation that significantly reduces cracking susceptibility in high-strength concrete applications. The formulation combines cement, rice husk ash, emery powder, and sand with a specific ratio of cement to ash to emery, along with a controlled amount of a reducing agent and water. The formulation achieves improved concrete strength through the use of high-hardness and elastic-modulus silicon carbide and diamond powders, while incorporating rice husk ash to enhance the concrete's internal microstructure. The combination of these components enables enhanced resistance to shrinkage and cracking, particularly in high-strength concrete applications where conventional methods may not be effective.

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Fiber-reinforced concrete with enhanced performance characteristics through the incorporation of ultrafine silica fume particles. The invention introduces a novel approach to achieving high-performance concrete by incorporating ultrafine silica fume particles (USFP) into the concrete matrix. These ultrafine particles, with diameters less than 0.1 microns, are dispersed throughout the cement paste to significantly reduce porosity and improve concrete durability. The USFP particles form a network of CSH gel that fills the interfacial porosity, enhancing concrete strength and resistance to shrinkage. This innovative approach addresses the fundamental challenges of concrete shrinkage and cracking, providing a high-performance fiber-reinforced concrete solution that combines improved mechanical properties with enhanced durability.

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Reinforced concrete with enhanced strength and durability through the incorporation of basalt fibers. The concrete composition includes aggregates, cement, water, and optional additives, with basalt fibers distributed throughout the mass. The fibers improve concrete properties by significantly increasing compressive strength, flexural resistance, and resistance to cracking and thermal shock. The fiber distribution allows controlled reinforcement of concrete while maintaining its workability and application characteristics.

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Concrete with enhanced crack resistance and durability through improved water management and reduced waste. The invention comprises a novel concrete formulation that combines high-performance steel fibers with specialized additives to achieve enhanced crack resistance while minimizing water consumption and waste generation. The formulation incorporates specific materials such as aluminium sulphate, steel fibers, and nanometer aluminium hydroxide, which work together to improve the concrete's resistance to cracking while maintaining its performance characteristics.

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Concrete with enhanced anti-cracking resistance through a novel composition that combines fly ash, basalt fiber, and specialized additives. The formulation comprises cement, gravel, sand, fly ash, coal gangue, basalt fiber, polypropylene fiber, glass fiber, expanded perlite, nanosilicon dioxide, calcium carbonate, sodium dodecyl sulfate, zinc stearate, boric acid, zinc, sodium citrate, acetyl tributyl citrate, and divinyl triamine. The specific weight ratio of cement to aggregate components is optimized for improved durability against cracking and water absorption.

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