Concrete Formulations for Enhanced Thermal Performance

Aerosol-based thermal insulation concrete that combines aerogel particles with hydrophobic aerogel to enhance thermal insulation performance while maintaining mechanical properties. The aerogel particles are modified to improve their hydrophilic properties, allowing them to effectively absorb water without compromising the aerogel's structural integrity. The modified aerogel is incorporated into a conventional foam concrete matrix, resulting in a material with superior thermal insulation properties compared to conventional foamed concrete. The aerogel particles can be precisely controlled in their particle size and composition to optimize performance.

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A heat insulation UHPC composition that combines enhanced thermal insulation properties with improved compressive strength. The composition comprises a cement matrix with 24-26 parts of silica fume, 20-60 parts of fine aggregate, and 30-150 parts of silica beads, with a water-cement ratio of 28%. The silica beads are specifically designed with a size range of 4-7 μm to effectively block radiant heat while maintaining sufficient compressive strength. This composition enables both thermal insulation and structural performance in applications requiring both insulation and structural integrity, such as thermal break insulation for buildings with cantilevered structures.

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Thermal insulation concrete with enhanced durability and reduced thermal conductivity. The concrete comprises a combination of conventional insulating materials and a specialized phase-forming agent that significantly improves its thermal resistance in extreme cold conditions. The phase-forming agent, comprising a combination of silicon carbide and alumina, forms a dense, porous structure that significantly reduces thermal conductivity compared to conventional insulating materials. The phase-forming agent also enhances the concrete's durability and resistance to thermal shock, making it suitable for critical applications such as pipelines and storage tanks.

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A low thermal conductivity sandwich insulation board and phase change concrete wall panel to address thermal bridging and condensation issues in building envelopes. The sandwich insulation board comprises a phase change concrete core sandwiched between two layers of low thermal conductivity polystyrene core. The core layers are connected by longitudinal steel wires that provide structural integrity. The steel wires are fixedly attached to the core layers using FRP fasteners. This design eliminates thermal bridging through the core material and prevents condensation issues common in traditional insulation materials.

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Ceramic concrete insulation wallboard with enhanced thermal performance through a novel reinforcement structure. The wallboard comprises a ceramsite concrete layer with a reinforced core, featuring a heat insulation layer at both ends, connected by a thermal bridge. The reinforced core contains a mesh layer with cross-type distribution, which distributes the thermal load across the wallboard. This design provides improved thermal performance through enhanced thermal bridging and structural reinforcement, while maintaining the ceramsite concrete's natural insulation properties.

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High-strength thermal insulation concrete with enhanced hydrophobicity and mechanical properties through ceramsite modification. The modification process involves incorporating ceramsite with fluorinated ethylene propylene copolymer and surfactant to improve hydrophobicity and reduce water absorption. This results in a concrete with superior thermal insulation performance and enhanced mechanical properties. The modified ceramsite retains its hydrophobic properties while incorporating the surfactant, which enhances its surface energy and prevents delamination. The fluorinated ethylene propylene copolymer and surfactant combination provides superior hydrophobicity and mechanical performance compared to conventional surfactants.

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Concrete material with phase change heat storage function and preparation method for enhanced thermal insulation. The material comprises a controlled mixture of Portland cement, silica fume, fly ash, slag powder, quartz sand, stone, water-reducing agent, polyvinyl alcohol fibers, and graphene oxide, with a specific weight ratio of 146-161 water to cement, 48-56 cement to silica fume, 175-193 fly ash to silica fume, and 57-72 slag powder to silica fume. The mixture undergoes a controlled heating process to produce a phase change material (PCM) with enhanced thermal insulation properties.

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Energy-efficient high-strength concrete for building insulation that combines superior thermal insulation properties with enhanced compressive strength. The innovative concrete formulation incorporates expanded perlite, polyvinyl alcohol fibers, and a specially developed foam stabilizer, which significantly reduces thermal conductivity while maintaining superior insulation performance. The formulation achieves optimal balance between thermal insulation and compressive strength through precise blend ratios of raw materials, resulting in a durable and cost-effective solution for building envelope insulation.

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Ultra-low thermal conductivity castable for industrial kilns and thermal equipment that provides exceptional heat preservation and insulation while maintaining high thermal conductivity. The castable comprises a combination of ceramsite, perlite, and calcium silicate components with specific particle size distributions, along with a modified fiber comprising brucite and sepiolite composite products. The unique fiber structure enhances thermal conductivity while maintaining low thermal conductivity properties.

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Thermally functional concrete block comprising a phase change energy storage material (PCM) as an integral core within a concrete matrix. The PCM is spontaneously impregnated into a porous ceramic carrier, which is then integrated into the concrete structure. This innovative approach eliminates traditional phase change material (PCM) loading while maintaining superior thermal performance, reduced production costs, and enhanced durability compared to conventional PCM-based systems. The porous ceramic carrier provides capillary action, preventing material leakage during phase change, while the concrete support frame enables structural integrity during loading conditions.

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Self-insulating concrete for energy-efficient buildings that achieves improved thermal performance through a novel preparation method. The concrete product is prepared using a specific foam generation process that enhances its thermal insulation properties, particularly in its early stages of curing. The preparation method enables industrial-scale production of self-insulating concrete while maintaining its superior thermal performance characteristics.

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Alkali-activated fly ash/slag foamed concrete with enhanced thermal performance through a novel geopolymer foaming process. The method utilizes a combination of geopolymer and physical foaming to create a dense, three-dimensional structure with improved thermal conductivity compared to traditional foamed concrete. The geopolymer matrix provides enhanced mechanical properties, while the physical foaming process produces a stable and dense foam structure. This innovative approach enables the production of lightweight, low-thermal conductivity foamed concrete with improved thermal performance.

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A method for preparing a thermal insulation lightweight new wall material that enhances its performance through a combination of inorganic thermal insulation mortar and crack-resistant fibers. The method involves preparing a thermal insulation mortar by incorporating inorganic materials such as ceramsite and fibers like glass fibers or carbon fibers. This mortar is then combined with conventional building materials to create a composite material that combines the thermal insulation properties of the inorganic material with the crack-resistant properties of the fibers. The composite material is then cured to form a lightweight wall material with superior thermal performance and enhanced durability.

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A novel lightweight building material that combines thermal insulation with enhanced structural performance. The material comprises a unique combination of cementitious components, including a high-performance cement blend with optimized thermal conductivity and mechanical properties, combined with supplementary materials such as low-density aggregates and phase-change materials. The material's thermal insulation properties are achieved through its optimized thermal conductivity profile, while its structural integrity is enhanced through the incorporation of reinforcement elements. This innovative material offers improved thermal performance and reduced weight compared to traditional cement-based wall systems, making it particularly suitable for high-performance building applications where both thermal insulation and structural integrity are critical.

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Radiation-proof thermal insulation concrete with enhanced radiation protection and thermal insulation properties. The concrete contains a radiation-resistant surface modification on graphite and barite mixed filler, combined with a magnetic composite powder with porous structure. The magnetic composite powder, comprising iron oxide (Fe3O4) and shell powder, enhances electromagnetic wave absorption while maintaining a large surface area. The radiation-resistant surface modification and magnetic composite powder combination provide superior radiation shielding and thermal insulation performance compared to conventional radiation-proof concrete.

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Thermal insulation concrete with enhanced thermal performance and durability. The concrete combines advanced insulation properties with improved durability through the incorporation of specific aggregate and fiber materials. The composition includes cement, expanded perlite, brucite, fly ash, water glass slurry, alkali activator, polyacrylonitrile fibers, polystyrene fibers, aluminum silicate fibers, potassium hexatitanate crystals, and auxiliary agents. The unique combination of these components provides superior thermal insulation while maintaining structural integrity.

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A concrete with titanium minerals as an additive improves thermal insulation and load-bearing properties. The concrete contains titanium minerals, specifically ilmenite, in concentrations up to 100% of the total mineral content. This unique composition enhances thermal insulation without compromising structural integrity. The titanium minerals exhibit high thermal conductivity and density, making them an effective additive for radiation protection and load-bearing applications. The resulting concrete can be used as a high-performance insulation material for buildings, walls, and masonry structures, offering superior thermal performance compared to conventional insulation materials.

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A phase change energy storage composite foam concrete block that combines the benefits of foam concrete with phase change materials. The block comprises a foam concrete core with a cementitious phase change material (PCM) poured on the inner wall surface. The PCM is a mixture of cement, fly ash, latex, cellulose ether, and fibers, with specific energy storage properties and controlled water content. The PCM is applied to the foam core wall surface, where it is encapsulated by the foam structure, creating a composite material with superior thermal performance characteristics. The foam core maintains its structural integrity while the PCM provides long-term energy storage.

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Concrete with enhanced thermal insulation properties achieved through the incorporation of phase change materials (PCMs) into cement-based mortars. The invention introduces a novel method for incorporating PCM into cement mixtures, specifically targeting the development of high-performance concrete for thermal energy management applications. The PCM enhances thermal resistance by storing and releasing latent heat, while the cement matrix provides structural integrity. The optimized mix design enables the creation of concrete with superior thermal performance compared to conventional materials.

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Concrete with enhanced thermal insulation properties that replaces traditional protective layers. The phase change material (PCM) is incorporated into the concrete mixture during the manufacturing process, where it melts and impregnates the concrete. This natural drying process eliminates the need for conventional insulation materials. The PCM maintains its insulating properties even after the concrete has hardened, providing continuous thermal protection.

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High-temperature-resistant concrete for thermal insulation applications. The concrete contains a novel combination of phase-change materials (PCMs) and supplementary cementitious materials (SCMs) that enhance its thermal insulation properties while maintaining mechanical strength. The PCMs absorb and release heat, while the SCMs improve concrete's thermal conductivity. The resulting composite material exhibits superior thermal insulation performance at elevated temperatures, while maintaining the structural integrity of concrete.

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A method for preparing concrete and insulation that enhances their thermal performance, durability, and structural integrity. The method involves a novel combination of advanced concrete formulations and specialized insulation materials that combine to provide superior thermal insulation properties while maintaining high flexural strength. The concrete formulation incorporates novel additives and admixtures that enhance its thermal resistance, while the insulation materials employ advanced materials with enhanced thermal conductivity and durability. This integrated approach enables the creation of high-performance concrete and insulation systems that meet specific construction requirements while achieving improved thermal performance, durability, and structural integrity.

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A method for improving the thermal insulation performance of prefabricated concrete panels by incorporating a phase-change material (PCM) into the concrete structure. The PCM comprises hollow ceramic microspheres with vacuum or air inside, or hollow glass or aluminum microspheres. When exposed to temperature gradients, the PCM absorbs and stores thermal energy, then releases it as a dense, insulating mass that effectively offsets thermal transmission through the concrete. The PCM achieves high thermal resistance while maintaining excellent mechanical properties, enabling significant reductions in thermal conductivity compared to conventional insulation.

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Thermal insulation for lightweight aggregate concrete that combines high strength, low thermal conductivity, and efficient energy efficiency. The insulation material comprises cement-based components, a lightweight aggregate with a specific ceramic particle size, a modified glass aggregate with enhanced thermal conductivity, and a polypropylene fiber reinforcement. The combination of these materials creates a structural system that balances thermal performance, mechanical integrity, and cost-effectiveness for load-bearing applications in construction.

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A lightweight concrete thermal breaker for building facades that eliminates traditional double-casting while maintaining regulatory compliance. The breaker consists of a hollow, parallelepipedal concrete block with integrated anchor bars for securing insulation. The block features a waiting box containing the anchor bars, which are strategically positioned to minimize shearing forces during assembly. This innovative design streamlines the manufacturing process while maintaining the thermal performance required by building codes.

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Building blocks for low-rise construction using a novel concrete mixture formulation to reduce thermal conductivity. The invention involves replacing conventional cement with a low thermal conductivity additive in the concrete mixture, resulting in improved thermal performance of the building blocks.

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A composite thermal insulation block comprising a ceramic aggregate core and polyethylene foam layers. The block combines the structural integrity of ceramic aggregate with the thermal insulation properties of polyethylene foam, providing exceptional thermal performance while maintaining significant weight and strength. The ceramic aggregate core provides high thermal resistance, while the polyethylene foam layers enhance thermal insulation properties. This innovative combination enables the creation of a lightweight, high-performance thermal insulation block that meets the requirements of modern building construction.

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Steel fiber concrete that combines high tensile strength, excellent bending resistance, and superior thermal insulation properties. The concrete formulation comprises steel fibers, vitrified micro-beads, cement, sand, water, and admixture, with the steel fibers comprising 20% vitrified micro-beads and 30% steel fibers. The formulation achieves optimal performance through the synergistic reinforcement of steel fibers with vitrified micro-beads, while maintaining a controlled admixture ratio. The resulting concrete exhibits enhanced thermal insulation, improved tensile strength, and superior crack resistance compared to conventional concrete formulations.

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A composite heat insulation board for exterior walls that combines high-performance concrete with advanced thermal insulation properties. The board comprises a sandwich structure comprising a high-performance concrete base, a fiber mesh reinforced concrete insulation layer, and a specialized thermal insulation material between the concrete layers. The insulation material incorporates a precise fiber mesh reinforcement, precise volume of fiber mesh, and a specialized bonding agent that enables efficient heat transfer reduction while maintaining structural integrity. This innovative combination provides superior thermal performance compared to traditional insulation materials, particularly in high-energy applications like industrial buildings.

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A self-insulating concrete brick with enhanced thermal insulation properties for energy-efficient construction. The brick features a unique porous structure that incorporates a specialized heat preservation layer, allowing it to maintain thermal performance even after prolonged exposure to environmental conditions. This innovative design enables the brick to achieve both thermal insulation and fire resistance while reducing construction costs and environmental impact.

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A heat-resistant concrete that combines the thermal insulation properties of ceramic powder with the structural integrity of mushroom cultivation-derived materials. The concrete contains a high-performance ceramic powder that enhances its thermal insulation properties while maintaining significant compressive strength and resistance to abrasion. This innovative composite material offers superior thermal performance compared to traditional insulation materials while maintaining the durability and economic benefits of conventional construction materials.

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A heat preservation construction material that enhances thermal resistance without compromising structural integrity. The material comprises a combination of magnesium silicate, aluminum silicate, perlite, ceramic, and polyacrylamide, with specific proportions of these components. The mixture is mixed with water and then coated onto building surfaces, achieving a thermal resistance coefficient of 0.5 W/mK. The coating process involves a unique stirring and mixing mechanism that ensures uniform distribution of the reinforcing materials. This material can be applied to exterior walls of buildings for improved thermal performance while maintaining structural integrity.

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A building block for achieving net-zero energy and thermal performance in construction. The block incorporates a unique integrated insulation system that combines advanced thermal management with structural reinforcement. The block's core comprises a phase-change material (PCM) that stores thermal energy during heating, while its structural framework incorporates a phase-change material-infused concrete. This dual-material system enables rapid temperature regulation while maintaining structural integrity, achieving net-zero energy performance.

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Heat preservation concrete comprising a combination of vitrified micro-beads, cement, sand, decomposable gelatine powder, and water achieves superior thermal insulation properties compared to conventional concrete. The vitrified micro-beads provide enhanced thermal resistance, while the cement, sand, and gelatine powder contribute to the concrete's strength and durability. The water content is optimized to balance the mixture's workability and workability retention. This innovative combination enables the creation of a heat preservation concrete that not only maintains structural integrity but also significantly enhances thermal insulation performance.

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Thermal damage mitigation in cementitious systems through controlled phase change materials (PCMs) in concrete. The composition comprises concrete and PCMs for preventing or reducing thermal damage in cementitious systems, particularly in restrained concrete elements. The PCMs are incorporated into porous aggregate reservoirs, where they absorb and release heat as the concrete hydrates. This controlled thermal management prevents early-age thermal cracking, long-term fatigue damage, and freeze-thaw damage, while also enabling the development of a stable thermal gradient. The composition enables the controlled release of heat during the cooling process, thereby limiting thermal deformations and reducing the risk of thermal damage.

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