Noise Reduction Techniques in HVAC Compressors
HVAC compressor noise presents significant challenges in both residential and commercial applications, with typical units generating sound pressure levels between 65-75 dBA at one meter distance. These acoustic signatures comprise both mechanical vibrations from moving components and aerodynamic noise from gas flow, with particular intensity in the 1000-2000 Hz frequency range where human hearing is most sensitive.
The fundamental engineering challenge lies in reducing both tonal and broadband noise components while maintaining the thermodynamic efficiency and reliability of the compression cycle.
This page brings together solutions from recent research—including resonant absorption structures with Helmholtz resonators, multi-chamber designs with optimized pressure ranges, integrated sound-absorbing mechanisms, and vibration-damping assemblies. These and other approaches focus on practical implementations that can be manufactured at scale while meeting both acoustic and performance requirements.
1. Co-Rotating Scroll Compressor with Eccentric Axes and Reduced Thickness Scroll Ends for Dynamic Balance
KABUSHIKI KAISHA TOYOTA JIDOSHOKKI, 2025
Co-rotating scroll compressor for improved quietness. The scroll compressor has a driving scroll and a driven scroll that rotate around eccentric axes. To improve quietness, the scrolls have reduced thickness portions near the opposing scroll ends. These protrusions align the center of gravity of each scroll's spiral portion closer to its axis. This reduces dynamic imbalance during rotation compared to having thick scroll ends.
2. Window-Type Air Conditioner with Separated Compressor and Soundproofed Refrigerant Pipe Support
SAMSUNG ELECTRONICS CO LTD, 2025
Window-type air conditioner design to reduce noise transfer between the indoor and outdoor units. The air conditioner separates the compressor and outdoor heat exchanger from the indoor unit. It connects the two modules with a support that has soundproofing around the refrigerant pipe. This prevents noise from the compressor reaching the indoor space. The support also has features to improve connection strength considering the external forces applied to the window-mounted air conditioner.
3. Reciprocating Compressor with Flexible Discharge Hoses for Vibration Isolation and Enhanced Gas Flow
LG ELECTRONICS INC, 2025
Reciprocating compressor design with reduced vibration transmission to the enclosure and improved discharge gas flow at high speeds. The compressor has multiple flexible discharge hoses connecting the discharge muffler and discharge pipe. This allows vibrations from the compressor body to be isolated from the enclosure since the flexible hoses can move independently. It also prevents clogging of the discharge gas during high-speed operation since the flexible hoses can accommodate any expansion/contraction of the discharge gas.
4. Acoustic Resistive Screen with Gas-Filled Cavity for Noise-Damping in Airflow Systems
DYSON TECHNOLOGY LTD, 2025
Reducing noise in devices like compressors and ducted air movers by using a noise-damping resonator. It involves adding an acoustic resistive screen over an aperture between the air flow duct and a gas-filled cavity. The screen resists airflow between the duct and cavity, forming a resonator that attenuates noise in a target frequency band. The screen characteristics are optimized based on duct, cavity, and aperture geometry to maximize noise reduction.
5. Sound model of an acoustic improved air to water heat pump
thorsten schmidt, dirk muller - EDP Sciences, 2025
Heat pumps represent an essential component of the energy transition. While they are effective in generating heat, also generate sound, which has potential to cause annoyance. Therefore, it is enhance transparency sound behavior. Analyses were performed identify factors influencing levels at both and system levels. A total three refrigerant compressors examined with objective determining most acoustically efficient components currently available key acoustics. Two low-noise axial fans used illustrate differing characteristics when a heat pump application. Based on tests measurements level, speeds compressor fan confirmed as significant emissions air-to-water pumps. In addition, flow temperature operating point identified influencing. The results employed develop improved demonstrator. model could be developed that capable describing behavior for wide range conditions. This methodology allows increased Different behaviors can demonstrated basis model, discussions definition maximum specifications held data. Sound should not only linked output, this increases uncertainty comparability.... Read More
6. Fan Housing for Radial Fans with Parallel Inlet and Outlet Planes and Angled Fan Axis
ATLAS COPCO AIRPOWER NAAMLOZE VENNOOTSCHAP, 2025
Air-cooled compressor installation with improved fan housing for radial fans to reduce pressure drop, noise, and improve airflow. The fan housing has the fan inlet and outlet parallel planes. The fan axis at an angle between 0-45° to the inlet plane. The outlet edge doesn't intersect the fan axis extension to avoid bending airflow. This eliminates the need for the fan to bend airflow through a 90° turn at the outlet, reducing pressure drop and noise.
7. Rotary Compressor with Enlarged Discharge Space Formed by Recessed End Plate
PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD, 2025
A rotary compressor design for reducing noise, vibration and improving efficiency in air conditioners, refrigerators, and heaters using natural refrigerants like CO2. The compressor has a discharge space with 3-10 times the cylinder volume to mitigate pulsation when the gas exits the compression chamber. This reduces pressure fluctuations and noise compared to conventional compressors. The discharge space is formed by recessing one end plate and covering it with a separate plate.
8. Piston Rod Mechanism with Oscillating Intake Valve and Noise-Reducing Receiving Portion
DONGGUAN ACTIVE TOOLS CO LTD, 2025
A piston rod mechanism for an air compressor that reduces noise during operation. The mechanism has an intake valve secured to the piston with pivot pins. It also has a receiving portion in the piston to house the closed intake valve. This allows the intake valve to oscillate relative to the piston as it moves. The receiving portion prevents the valve from contacting the piston and generating noise when the valve is closed. This improves the overall noise level of the air compressor. The valve can be made of silicone, the rod of plastic, the bearing of metal, and the piston ring of rubber to further reduce noise.
9. Pressure Pulsation Damping Apparatus with Movable Piston and Sealed Expansion Chambers in Refrigerant Compressor
HANON SYSTEMS, 2025
Apparatus for damping pressure pulsation in a refrigerant compressor that reduces noise without significant pressure loss. It has a piston in a housing that can move to control flow area. The piston has seals to create chambers that expand the fluid as it flows. This dampens pressure pulsations when the compressor has low flow. The piston moves between closed and fully open positions. The chambers allow flow when the piston is not at the ends. The piston seals contact the housing seals. This simple, compact design with minimal components and materials reduces costs and space requirements compared to complex valves or silencers.
10. Linear Compressor with Dual Muffler Configuration Featuring Concentric Fluid Communication Pathways
LG ELECTRONICS INC, 2025
A linear compressor for compressing a refrigerant using a piston that linearly reciprocates in a cylinder. The compressor has two muffler units to improve noise filtering, intake efficiency, and space efficiency. The first muffler is between the piston and back cover. The second muffler surrounds the first muffler and has a communication hole between the inner and outer mufflers. This allows fluid flow between the mufflers. The outer muffler also surrounds the cylinder opening. This dual muffler setup filters noise, improves intake efficiency by capturing and compressing more fluid, and saves space compared to a single muffler.
11. Analysis of the impact of overclocking operation on chiller performance
xueying wen - IOP Publishing, 2025
Abstract In this paper, a systematic experimental study is carried out on the overclocking operation of chillers. Based platform under nominal refrigeration conditions, evolution key performance parameters such as evaporation pressure, condensation capacity, power, and noise different driving frequencies was tested. The results show that with increase frequency, capacity increases linearly, while coefficient chiller decreases significantly, sound pressure level shows nonlinear acceleration upward trend. This achievement can provide theoretical basis engineering decision support for selection design chillers, frequency conversion optimization, energy efficiency-noise collaborative control in industrial field.
12. Motor-Driven Compressor with Inverter-Integrated Noise Reducing Unit and Thermally Coupled Damping Unit
KABUSHIKI KAISHA TOYOTA JIDOSHOKKI, 2025
Motor-driven compressor with improved heat dissipation and noise reduction. The compressor has an inverter to convert DC power to AC for the motor. A noise reducing unit at the inverter input reduces common mode and normal mode noise in the DC power. The inverter case is thermally coupled to the compressor housing. A damping unit forms a magnetic path for the choke coil leakage flux and increases choke inductance. This damping unit covers part of the choke coil side surface and is thermally coupled to the inverter case and compressor housing for heat dissipation.
13. Heat Pump Water Heater Incorporating Inlet and Outlet Mufflers for Compressor Noise Attenuation
RHEEM MANUFACTURING CO, 2025
Heat pump water heater with mufflers to reduce noise transmission from the compressor. The heat pump water heater has mufflers, an inlet muffler between the compressor and air inlet, and an outlet muffler between the compressor and air outlet. These mufflers prevent sound waves generated by the compressor from traveling through the air inlet and outlet and escaping the water heater, reducing exterior noise levels.
14. Electric Compressor with Modified Scroll Floor, Housing Isolation System, and Reed Mechanism for Reduced Oscillations
MAHLE INTERNATIONAL GMBH, 2025
Electric compressor for refrigeration applications that has reduced noise, vibration, and pulsation compared to prior art scroll-type electric compressors. The compressor has features like a modified fixed scroll floor, an isolation/constraint system, and a reed mechanism in the head. These reduce oscillations and pulsations during operation that can transmit to the housing and cause noise, vibration, and durability issues. The modified scroll floor reduces articulation and oscillations of the scroll. The isolation/constraint system isolates the housing from compressor oscillations. The reed mechanism in the head releases compressed refrigerant earlier from side ports before the central port to prevent strong pulsations in the refrigerant flow.
15. Electric Compressor with Integrated Swing-Link Mechanism and Oil Management Features for Scroll Compression
MAHLE INTERNATIONAL GMBH, 2025
Electric compressor for refrigeration systems that compresses refrigerant using a scroll compression device. The compressor has features to improve efficiency, reduce noise, and extend durability compared to prior scroll compressors. These include: 1. Swing-link mechanism with integrated limit pin to replace separate drive and eccentric pins. This simplifies and strengthens the connection between the drive shaft and swing-link. 2. Discharge head with an integrated oil separator to separate oil from refrigerant before exiting. 3. Scroll bearing with oil injection orifice to ensure adequate oil lubrication. 4. Bearing oil communication hole in the drive shaft to improve oil flow to bearings. 5. Dome-shaped inverter cover to reduce vibrations and noise.
16. Motor-Driven Compressor with Inverter-Integrated Common Mode Choke Coil Featuring Divided Annular Conductor for EMC Noise Reduction
KABUSHIKI KAISHA TOYOTA JIDOSHOKKI, 2025
Motor-driven compressor with a noise reduction circuit to mitigate EMC issues. The noise reduction circuit is integrated into the inverter device which converts DC power to AC power. It uses a common mode choke coil with a divided annular conductor. One section of the conductor is thermally connected to the housing and the other section is thermally connected to the main body. This allows induced current to flow around the coil in a circumferential direction, reducing leakage flux. The divided conductor section with lower resistance and thermal conductivity helps dissipate heat generated by the induced current to the housing.
17. Motor-Driven Compressor with Inverter Incorporating Dual Damping Portions for Noise Reduction
KABUSHIKI KAISHA TOYOTA JIDOSHOKKI, 2025
Motor-driven compressor for vehicle air conditioners with improved noise reduction. The compressor has a housing containing the compression unit, motor, and inverter. The inverter has a noise reducing unit with a common mode choke coil, smoothing capacitor, and two damping portions. One damping portion is nonmagnetic and surrounds the coil windings to reduce normal mode noise by generating magnetic flux to resist leakage flux. The other damping portion is magnetic and reduces normal mode noise on the opposite side of the coil. This configuration helps damp common mode and normal mode noise in the compressor inverter.
18. Refrigeration System with Differential Pressure Range Configuration for Noise Reduction
HAIER SMART HOME CO LTD, QINGDAO HAIER INTELLIGENT TECHNOLOGY RES & DEV CO LTD, QINGDAO HAIER INTELLIGENT TECHNOLOGY RESEARCH AND DEVELOPMENT CO LTD, 2024
A noise reduction refrigeration system for household appliances that achieves a lower noise level than conventional low-temperature systems. The system employs a unique configuration where the high-pressure side of the low-temperature refrigeration cycle loop operates within a narrower pressure range compared to conventional systems. This configuration enables the low-pressure side of the refrigeration cycle loop to operate within a broader pressure range, allowing the low-pressure compressor to achieve a lower suction pressure and exhaust pressure. The system achieves this by configuring the high-pressure side to operate at a lower absolute pressure range (2-11 bar) and the low-pressure side to operate at a higher absolute pressure range (0.2-1.1 bar), thereby reducing the overall system pressure drop and resulting noise.
19. Compressor Noise Reduction Assembly with Vibration-Damping Pad and Enclosure Plates
山东力诺瑞特新能源有限公司, SHANDONG LINUO PARADIGMA NEW ENERGY CO LTD, 2024
A heat pump compressor noise reduction device for household air source heat pumps that effectively reduces compressor noise while maintaining system performance. The device comprises a compressor body, a vibration-damping pad fixed to the bottom of the compressor body, a top cover that covers the compressor body, and a surrounding plate that encloses the compressor body between the top cover and the bottom plate. This design provides optimal damping of the compressor's vibration through the vibration-damping pad, while the top cover and surrounding plate work together to provide effective noise reduction around the compressor.
20. Compressor with Muffler Configuration Featuring Specific Axial Depth Ratio for Noise Reduction
GUANGDONG MIDEA ENVIRONMENTAL TECH CORPORATION LTD, 2024
A compressor design to reduce compressor noise in air conditioning systems. The design incorporates a unique muffler configuration that optimizes airflow management through the exhaust port. By strategically positioning the muffler's mounting structure, the system achieves a specific axial depth ratio (H) that balances airflow velocity and pressure drop. This configuration enables the compressor to operate within a narrower range of axial depths, thereby reducing the noise generated by the exhaust port. The design ensures structural integrity while maintaining optimal airflow characteristics, resulting in a quieter compressor operation.
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