Modern HVAC compressors generate electromagnetic interference (EMI) across multiple frequency bands, with noise signatures ranging from low-frequency motor harmonics to high-frequency switching transients. Measurements show that unshielded compressor systems can produce conducted emissions exceeding 60 dBµV in the 150 kHz to 30 MHz range, affecting nearby electronic systems and potentially violating EMC standards.

The fundamental challenge lies in containing electromagnetic emissions while maintaining thermal performance and system efficiency in increasingly compact HVAC designs.

This page brings together solutions from recent research—including dual-housing isolation architectures, integrated EMC filter modules, magnetic coupling components for common mode suppression, and shielding enclosures with coolant circuits. These and other approaches demonstrate practical ways to achieve EMC compliance while preserving HVAC system performance and reliability.

1. Refrigerant Circuit Module with Dual Housing and Electrically Isolated Connection for Enhanced EMC

DENSO CORP, 2024

Refrigerant circuit module that reduces electromagnetic compatibility (EMC) degradation through a novel housing design. The module features a first housing with a separate space for the motor, a second housing with a distinct outer wall surface, and a connection portion that maintains electrical isolation between the housing surfaces. The design prevents electrical noise from the motor's electrical path from flowing into the housing's electrical path, thereby protecting the module's EMC characteristics.

WO2024195356A1-patent-drawing

2. Electric Compressor Control System with High-Voltage Isolation Network for EMI Prevention

Shenzhen Awinic Technology Co., Ltd., 2024

An electric compressor EMC noise removal control system and method that prevents electromagnetic interference (EMI) between the low-voltage power supply and high-voltage input units. The system employs a high-voltage isolation network that separates the high-voltage power supply and high-voltage input units from the low-voltage power supply and high-voltage input units. This isolation network prevents the low-voltage power supply from inadvertently generating EMI when both power supply and input units are powered on simultaneously. The isolation network is integrated into the control system architecture, ensuring that the high-voltage input units receive their power from the high-voltage conversion unit while the low-voltage power supply remains isolated.

CN116545338B-patent-drawing

3. Compressor Motor with Detachable Anti-Interference Protection Frame and Spring-Loaded Mounting Blocks

WUXI XINDOU TECHNOLOGY CO LTD, Wuxi Xindou Technology Co., Ltd., 2023

Anti-interference compressor motor with improved protection against electromagnetic interference (EMI). The motor features a mounting base with a fixed anti-interference protection frame that slides within a central mounting groove. This design enables the frame to be disassembled for maintenance while maintaining motor functionality. The protection frame contains a set of spring-loaded mounting blocks that secure the motor base to the mounting base, ensuring precise alignment during disassembly. The spring-loaded blocks are connected to the installation grooves, while the opposing clamping rods secure the mounting plates to the motor base. This configuration enables the motor to be easily disassembled while maintaining its motor functionality, making it particularly suitable for high-reliability applications where EMI protection is critical.

CN219740142U-patent-drawing

4. Air Source Heat Pump Unit with Sound-Absorbing Partition and Dual-Compartment Noise Reduction Configuration

Shandong Grady Group Co., Ltd., SHANDONG GRAD GROUP CO LTD, 2023

A quiet low ambient temperature air source heat pump unit comprising a sound-absorbing partition separating the first working room from the second working room. The first working room contains a finned heat exchanger, a silent fan, and side noise reduction plates. The second working room houses the compressor, shell-and-tube heat exchanger, electric control box, liquid receiver, gas-liquid separator, plate heat exchanger, dry filter, and system pipelines. The second working room is surrounded by sealing and noise reduction plates.

5. Shielding Enclosure with Integrated Coolant Circuit for Electromagnetic and Thermal Management in Refrigeration Control Boxes

Zhuhai Gree Electric Appliances Co., Ltd., GREE ELECTRIC APPLIANCES INC OF ZHUHAI, 2022

A shielding system for refrigeration equipment control boxes that addresses both electromagnetic compatibility (EMC) and heat management issues. The system features a shielding enclosure around each heating device, with a common coolant circuit for both shielding and heat dissipation. The enclosure includes a shielding shell with an integrated coolant system, where the coolant circulates through the enclosure's walls and ceiling. This design enables effective electromagnetic shielding while maintaining reliable heat dissipation through the common coolant circuit.

6. Control System for Ultra-Low Temperature Air-Source Heat Pumps with Single Fan Multi-Drive Configuration and Sealed Compressor Design

绿特国创节能科技有限公司, LYTTE GUOCHUANG ENERGY SAVING TECHNOLOGY CO LTD, 2022

A control system for ultra-low temperature air-source heat pumps that reduces noise generated by the compressor and fan. The system incorporates a unique fan configuration that uses a single fan to drive multiple fans, with variable frequency operation. The system also employs a sealed and silenced compressor design, along with advanced oil management and protection features. The control system achieves noise reduction of 83 dB compared to conventional heat pumps, meeting the requirements for low-noise heating systems in residential and commercial applications.

CN215638109U-patent-drawing

7. Air Conditioner with Integrated Coil-Based and Substrate-Based EMC Filter Module

엘지전자 주식회사, LG ELECTRONICS INC, 2022

Air conditioner with integrated EMC filter module that eliminates electromagnetic interference (EMI) through a single, compact unit. The air conditioner includes an outdoor unit, an indoor unit, and an EMC filter module that combines a coil-based noise removal circuit with a substrate-based noise cancellation system. The coil-based circuit is wound on a substrate with multiple coil terminals, while the substrate itself features a noise cancellation circuit. The module's design enables the noise cancellation circuit to be integrated into the substrate, eliminating the need for separate EMC filters. The coil-based circuit is connected to the coil terminals of the substrate, while the substrate's noise cancellation circuit is connected to the coil terminals of the indoor unit and outdoor unit. This integrated design reduces PCB size and manufacturing cost while eliminating the need for separate EMC filters.

KR102352397B1-patent-drawing

8. Refrigerant Radiator with Integrated Series Capacitor-Resistor EMI Suppression System

GUANGDONG MIDEA WHITE HOME APPLIANCE TECH INNOVATION CENTER CO LTD, 2022

A system for suppressing electromagnetic interference (EMI) in refrigerant radiators in household appliances. The system integrates a capacitor and resistor in series with the metal conductor to form a closed-loop EMI path. This EMI path is connected to the refrigerant radiator and power supply, effectively filtering electromagnetic radiation between the components. The capacitor and resistor circuitry provides a controlled path for electromagnetic radiation to dissipate, while maintaining the refrigerant flow. The system can be integrated into existing refrigerant radiator designs, reducing production costs and improving electromagnetic compatibility.

US2022011039A1-patent-drawing

9. On-Board Motor-Driven Compressor with Inverter Device Incorporating Common Mode Choke Coil and Damping Unit for Noise Reduction

KABUSHIKI KAISHA TOYOTA JIDOSHOKKI, 2021

An on-board motor-driven compressor that reduces common mode noise and normal mode noise that are included in the DC power. The compressor has an inverter device that drives the electric motor. The inverter device includes a noise reducing unit that reduces the noise. The noise reducing unit has a common mode choke coil and a damping unit. The common mode choke coil reduces the common mode noise. The damping unit reduces the normal mode noise. The damping unit is located at a position intersecting the magnetic path of the leakage magnetic flux generated from the common mode choke coil.

10. Magnetic Coupling Component for Common Mode Interference Suppression in Inverter Fan Motors

GREE ELECTRIC APPLIANCES INC ZHUHAI, 2021

Common mode interference suppression device, frequency conversion electrical appliance and common mode interference suppression method for fan motors in inverter-based appliances. The suppression method employs a magnetic coupling component that generates a magnetic field between the inverter bridge and the fan motor feeder. This magnetic coupling enhances the common mode loop impedance between the inverter bridge and the fan motor, thereby effectively suppressing common mode interference. The magnetic coupling component is integrated into the fan motor design without altering the existing filter structure or increasing filter components.

WO2021022778A1-patent-drawing

11. Heat Pump System with Electrically Conductive Fluid Guide Sections for Resonance Frequency Adjustment

VAILLANT GMBH, 2021

A heat pump system that optimizes electromagnetic compatibility through electrical resonance frequency modification of its fluid guide sections. The system includes a heat pump with at least two separate fluid guide sections connected by an electrically conductive connection, enabling targeted resonance frequency adjustments to minimize electromagnetic interference. By strategically altering the resonance frequency of these sections, the system can significantly reduce electromagnetic emissions in areas where conventional methods fail to detect interference.

12. Shielding Cover with Adaptive Metal Network Card for Electromagnetic Compatibility in Electric Compressors

Zhejiang Rixin Auto Parts Co., Ltd., ZHEJIANG RIXIN AUTO PARTS CO LTD, 2021

A shielding cover for electric compressors that provides comprehensive electromagnetic compatibility protection. The cover incorporates a metal shielding network card that integrates with the compressor's wiring harness, creating a comprehensive electromagnetic shielding solution. The cover's design enables the shielding network card to automatically adjust its shielding effectiveness based on the operating conditions, ensuring optimal protection against electromagnetic interference. This innovative approach addresses the unique challenges of electric vehicle air conditioning compressors, particularly those with high-power requirements and complex control systems.

CN212360108U-patent-drawing

13. Air Conditioner with Refrigerant Piping Configured as Resonant Antenna for Noise Suppression

DAIKIN INDUSTRIES LTD, 2020

Air conditioner that utilizes a specially designed refrigerant piping as an antenna to reduce noise interference. The system incorporates a unique piping configuration where the inter-unit refrigerant piping acts as a resonant antenna, with damping devices strategically placed to suppress noise current. The resonant frequency of the piping is selectively tuned to frequencies above the noise frequency range, preventing resonance-induced radiation noise. This approach eliminates the need for traditional noise-reducing components like magnetic materials or communication line antennas, while maintaining effective noise reduction performance.

JP2020165561A-patent-drawing

14. Motor Driver with Synchronized Inverter-Motor Control for Common-Mode Noise Cancellation

LG ELECTRONICS INC, 2020

Motor driver and air conditioner that simultaneously reduces electromagnetic interference (EMI) noise when multiple motors are driven in parallel. The motor driver employs a novel control strategy where the inverter and motor are alternately used as reference and interlocking signals. This synchronized control enables the motors to cancel their common-mode noise through coordinated switching patterns, while maintaining reliable operation. The control unit dynamically adjusts the switching timing between the inverter and motor signals to optimize noise reduction.

15. Shielding Bracket with Precision Alignment for Electromagnetic Interference Protection in Air Conditioning Compressors

ZHEJIANG HUALI NEW ENERGY TECH CO LTD, 2020

A shielding bracket for air conditioning compressors that provides effective electromagnetic interference (EMI) protection while maintaining precise PCB board alignment. The bracket is manufactured to precise dimensions, ensuring optimal shielding performance and robust installation. Its unique design enables precise positioning of components on the PCB board, eliminating stacking interference and ensuring reliable operation.

CN111083918A-patent-drawing

16. Air Conditioner with Frequency-Specific Electromagnetic Noise Filtering Components

LG ELECTRONICS INC, 2020

Air conditioner with improved noise reduction through frequency-specific filtering. The system comprises two core components: a ground-blocking core that prevents noise from the power supply connection, and a high-frequency noise filter that captures and attenuates electromagnetic interference generated by the compressor and fan switching operations. The filter utilizes a combination of capacitors and resistors with specific frequency characteristics to effectively suppress noise in the 30-40 MHz frequency range, where electromagnetic interference is most prevalent.

17. Common Mode Interference Suppression Device with Magnetic Coupling for Fan and Compressor Feeders

Zhuhai Gree Electric Appliances Co., Ltd., GREE ELECTRIC APPLIANCES INC OF ZHUHAI, 2020

Common mode interference suppression device and frequency conversion electrical appliance to eliminate electromagnetic interference (EMI) in fan motors with frequency conversion or chopper control. The suppression is achieved through a magnetic ring or common mode choke that generates magnetic coupling between the fan motor feeder and compressor feeder, effectively increasing the common mode loop impedance and suppressing common mode interference.

18. Noise Reduction Circuit with Low-Impedance Common-Mode Current Shunt for Compressor Control Assemblies

MIDEA GROUP CO LTD, 2019

A noise reduction circuit for compressor electronic control assemblies that mitigates common-mode electromagnetic interference (EMI) issues associated with liquid storage tank heat dissipation solutions. The circuit integrates a low-impedance path for shunting common-mode currents from the radiator to the inverter, thereby preventing them from returning to the power supply terminal. This design solution addresses the EMI performance degradation typically associated with liquid tank heat dissipation technologies when connected to the compressor's electrical ground.

19. Heat Pump Device with Integrated Temperature Sensor and Adaptive Compressor Control System

LI XI-YU, 李锡宇, 2019

Heat pump device that optimizes compressor operation through real-time monitoring and adaptive control. The device features a novel compressor housing that incorporates an integrated temperature sensor and advanced control system, enabling precise temperature control of the compressor inlet. This enables the compressor to operate within its optimal operating range, even at low outdoor temperatures, while maintaining efficient heat transfer. The device's innovative design eliminates the traditional delay in temperature measurement and control, allowing for more precise compressor operation and reduced noise levels.

20. Electric Vehicle Compressor with Conductive Metal Cover and Gasket-Free EMI Shielding

DENSO CORP, Denso Corporation, 2019

Electric compressor for vehicles that eliminates the need for rubber gaskets between the housing and cover. The compressor features a conductive metal cover that seals the inverter housing, with a conductive member that transmits electromagnetic noise from the inverter circuit to the housing. The cover and housing are fixed together by a conductive bolt, eliminating the need for a gasket. This design enables electromagnetic interference (EMI) shielding without compromising the sealing integrity of the housing and cover.

21. Electronic Control Assembly with Integrated Common-Mode Noise Shunt for Compressor Systems

22. Cylindrical Heat Exchanger with Integrated Core and Heat Sink for EMI Reduction in Air Conditioners

23. Electronic Control Device with Common-Mode Inductor and Magnetic Rings for EMI Suppression

24. EMI Suppression Circuit with Stator Lead Wire and Filtering Component for Inverter Compressor

25. Integrated Photodiode-Based EMI Filter Circuit with Resonant Components for Automotive Air Conditioner Compressors

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