Blade Wear Control in Wind Turbines
7 patents in this list
Updated:
Wind turbine blades experience complex mechanical stresses and environmental wear during their 20+ year operational life. Field data shows leading edge erosion can reduce annual energy production by up to 5% within the first few years, while delamination and structural fatigue manifest across multiple stress points—particularly near the root and in transition zones where materials interface.
The fundamental challenge lies in developing blade structures that maintain aerodynamic performance while withstanding decades of cyclic loading, erosion, and environmental exposure without significantly increasing manufacturing complexity or cost.
This page brings together solutions from recent research—including overlapping composite layer designs that resist delamination, integrated wear-resistant protective covers, pressure equalization systems, and smart inspection technologies. These and other approaches focus on extending blade lifetime while maintaining optimal aerodynamic performance through practical, manufacturable solutions.
1. Multi-Objective Optimization Method for Wind Turbine Blade Aerodynamic Structural Loads Using Genetic Algorithms and Load Simulation
CSSC HAIZHUANG WIND POWER CO LTD, 2024
Multi-objective optimization method for aerodynamic structural loads of wind turbine blades using genetic algorithms and load simulation to find optimal blade designs with improved performance and stability. The method involves iteratively evolving blade shapes using genetic algorithms to simultaneously optimize aerodynamic power and structural load criteria. Load simulation is used to calculate blade loads and check stability. The genetic algorithm mutates blade designs, evaluates loads, and selects fitter offspring until convergence.
2. Wind Turbine Blade Analysis and Modification System with Two-Way Fluid-Solid Simulation
Huaneng Xinjiang Qinghe Wind Power Generation Co., Ltd., Xi'an Xinfeng Power Technology Co., Ltd., HUANENG XINJIANG QINGHE WIND POWER CO LTD, 2023
Method and system to improve wind turbine blade efficiency and durability by identifying weak spots and performing non-destructive modifications. The method involves using CAD models of the wind turbine and blades, meshing them, and running two-way fluid-solid simulations to analyze blade pressure distributions. Weak points are identified and modifications like cavity covers are applied to improve wind energy capture and reduce vibrations.
3. Design Method for Thick Airfoil Optimization Using Monte Carlo Simulation with Latin Hypercube Sampling
Institute of Engineering Thermophysics, Chinese Academy of Sciences, INSTITUTE OF ENGINEERING THERMOPHYSICS CHINESE ACADEMY OF SCIENCES, 2022
Robust optimization design method for thick airfoils inside wind turbine blades that takes into account uncertainty in inflow Reynolds number. The method involves using Monte Carlo simulation with Latin hypercube sampling to accurately represent the stochastic inflow conditions. This allows quantifying the impact of Reynolds number variability on airfoil performance and optimizing for robustness. The optimization goals are to improve lift levels and reduce sensitivity to Reynolds number fluctuations in the large angle of attack range.
4. Wind Turbine Blade Protective Cover with U-Shaped Cross-Section and Oblique Adhesive Joint
POLYTECH A/S, 2021
Wind turbine blades with a protective cover that is more resistant against wear in the transition area between the protective cover and the blade surface. The protective cover is made of a polymer material, like polyurethane, and is attached along at least a part of a longitudinal edge of the blade. The cover has a U-shaped cross-section with a thicker central section and thinner peripheral sections. A layer of adhesive and an oblique joint between the cover and blade surface provides a smooth transition.
5. Replaceable Conductive Blade Tip Module for Wind Turbine Blade Lightning Protection
Vestas Wind Systems A/S, 2020
Wind turbine blades with an improved lightning protection system that reduces erosion and wear at the blade tip. The blade has a replaceable conductive blade tip module that fits over and protects the tip of the main blade. The module overlaps the blade tip to shield the junction from weathering and electrical heating during lightning strikes. This reduces erosion and damage at the critical junction between the blade and the lightning receptor. The module can be replaced if worn or damaged, extending the life of the blade.
6. Method for Enhancing Modular Wind Turbine Blade Efficiency via Root Box and Tip Winglet Modifications
Beijing Bobi Wind Power Technology Co., Ltd., 2018
Method for locally improving efficiency of modular wind turbine blades without redesigning the whole blade. The method involves optimizing specific sections of the blade like the root and tip. At the root, a box-shaped component called the root box is added around the leaf root. This box modifies the root airfoil shape to improve lift and utilization of root airflow. At the tip, a tip extension and winglet are added to increase lift and reduce drag compared to the original tip shape.
7. Design Method for Wind Turbine Blade Trailing Edge Airfoils Using Parameterized Expressions and Particle Swarm Optimization
TIANJIN POLYTECHNIC UNIVERSITY, UNIV TIANJIN POLYTECHNIC, 2017
Method for optimizing the design of wind turbine blade trailing edge airfoils using computational fluid dynamics and optimization algorithms. The method involves constructing parameterized expressions for the trailing edge shape and optimizing the design using particle swarm optimization. This allows controlling the blunt trailing edge profile to improve blade performance without sacrificing aerodynamic characteristics.
With regard to wear and tear, the innovations showcased here show improvements in blade design, materials, and maintenance practices. These developments help to create a more durable and dependable wind energy infrastructure. Examples include drone-based autonomous blade inspection and composite blade structures with increased resilience to delamination and lightning.
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