Cellulose-based packaging materials typically exhibit water vapor transmission rates between 200-400 g/m²/day at standard testing conditions (38°C, 90% RH), limiting their application in moisture-sensitive product protection. The hydrophilic nature of cellulose fibers, with hydroxyl groups readily forming hydrogen bonds with water molecules, creates pathways for moisture migration that compromise structural integrity and protective function during distribution and storage.

The fundamental challenge lies in enhancing moisture resistance without sacrificing the biodegradability, recyclability, and sustainable advantages that make cellulose-based packaging environmentally valuable.

This page brings together solutions from recent research—including bio-based barrier coatings, nanocellulose composites, enzymatic fiber modifications, and controlled crystallinity approaches. These and other approaches offer practical pathways to improve moisture barrier properties while maintaining end-of-life environmental benefits.

1. Advances in Biodegradable Food Packaging Using Wheat-Based Materials: Fabrications and Innovations, Applications, Potentials, and Challenges

Р. С. Алибеков, Klara U. Urazbayeva, Abdugani Azimov - MDPI AG, 2024

This article explores the advancements in biodegradable food packaging materials derived from wheat. Wheat, a predominant global cereal crop, offers a sustainable alternative to conventional single-use plastics through its starch, gluten, and fiber components. This study highlights the fabrication processes of wheat-based materials, including solvent casting and extrusion, and their applications in enhancing the shelf life and quality of packaged foods. Recent innovations demonstrate effectiveness in maintaining food quality, controlling moisture content, and providing microbiological protection. Despite the promising potential, challenges such as moisture content and interfacial adhesion in composites remain. This review concludes with an emphasis on the environmental benefits and future trends in wheat-based packaging materials.

2. Packaging and Product Shelf-life Enhancement

- Royal Society of Chemistry, 2024

Packaging is a major topic in its own right. In this chapter, we examine general guidelines and packaging options for proper in-home storage of dried food products. Vacuum sealing is presented as a convenient and economical way to package dried materials. The use of oxygen and moisture absorbers is revisited. The importance of having effective barriers to oxygen and moisture transmission through the packaging is discussed. Sources of regulations regarding commercial food packaging are provided for those who wish to sell their dried products.

3. Natural Fiber–Based Composite for Food Packaging

Rishika Bora, Hemanta Chutia, Monika - Wiley, 2024

The recent progress in the use of renewable biobased feedstock for developing food packaging has received tremendous attention as a green alternative to fossil-derived synthetic materials. Among available biobased feedstock, natural fibers possess several noteworthy properties including renewability, low cost, lightweight, availability, and environmentally sustainable and tuneable surface properties. Fabrication of natural fiberbased biocomposites is carried out using several plants and animal fibers for improved properties of food packaging. The existing strategies for natural fiberbased composite modifications for improved properties include the use of plasticizers, antimicrobial agents, and other functional agents. The current chapter focuses on using natural fibers and their derivatives to develop composite for targeted packaging applications. Additionally, the innovative development of packaging materials based on natural fiber has received considerable attention from researchers, as the innovative packaging system can hygienically pack food products, extend their shelf life, ... Read More

4. New perspectives on electrospun nanofiber applications in smart and active food packaging materials

Masoud Aman Mohammadi, Samira Dakhili, Adel Mirza Alizadeh - Informa UK Limited, 2024

Packaging plays a critical role in determining the quality, safety, and shelf-life of many food products. There have been several innovations in the development of more effective food packaging materials recently. Polymer nanofibers are finding increasing attention as additives in packaging materials because of their ability to control their pore size, surface energy, barrier properties, antimicrobial activity, and mechanical strength. Electrospinning is a widely used processing method for fabricating nanofibers from food grade polymers. This review describes recent advances in the development of electrospun nanofibers for application in active and smart packaging materials. Moreover, it highlights the impact of these nanofibers on the physicochemical properties of packaging materials, as well as the application of nanofiber-loaded packaging materials to foods, such as dairy, meat, fruit, and vegetable products.

5. Packaging of Freeze‐Dried Products

Tanuva Das, Donald Lyngdoh Nonglait, Devraj Rajput - Wiley, 2024

There has been a growing interest in freeze-dried food products globally because of their light weight, compact nature, and long shelf life. However, packaging plays a crucial role in maintaining the quality and safety of freeze-dried foods. The main purpose of packaging such foods is to prevent contamination and moisture absorption, which can lead to rehydration and spoilage. Overall, by selecting the appropriate packaging materials and design, manufacturers can ensure that their freeze-dried food products remain fresh, nutritious, and safe for consumption. This chapter highlights the requirements for a packaging material for freeze-dried foods as well as the types of packaging available commercially for freeze-dried foods in India and globally. Furthermore, comprehensive information on the sustainability of the packaging material is discussed. In addition, the potential development and challenges in packaging freeze-dried products have been briefly explained, exerting major stress on their future scope.

6. Nano/micro flexible fiber and paper-based advanced functional packaging materials

Sheng Wang, Ting Xu, Junjie Qi - Elsevier BV, 2024

Recently, fiber-based and functional paper food packaging has garnered significant attention for its versatility, excellent performance, and potential to provide sustainable solutions to the food packaging industry. Fiber-based food packaging is characterized by its large surface area, adjustable porosity and customizability, while functional paper-based food packaging typically exhibits good mechanical strength and barrier properties. This review summarizes the latest research progress on food packaging based on fibers and functional paper. Firstly, the raw materials used for preparing fiber and functional paper, along with their physical and chemical properties and roles in food packaging, were discussed. Subsequently, the latest advancements in the application of fiber and paper materials in food packaging were introduced. This paper also discusses future research directions and potential areas for improvement in fiber and functional paper food packaging to further enhance their effectiveness in ensuring food safety, quality, and sustainability.

7. A review of food packaging materials and its impact on environment

Rakesh Dani, Kritika Tiwari, Aniruddha Prabhu Bantwal Prabhakar - AIP Publishing, 2024

Packaging is an art, science, and technology that aim to assure service performance, hygiene standards, purity, and reliability. It is a process that coordinates the preparation of items for transportation, delivery, storage, marketing, and eventual end-use. Good packaging plays a crucial role in providing clean and safe food to customers. Food packaging may play a vital role in food safety by including a variety of protective features. Proper packaging reduces trash while also ensuring that the product maintains its desired quality. The most prominent endeavour in this direction is the shift away from plastics and toward natural fiber composites. This review research paper explores the different types of food packaging styles, the future of food packaging and also the impact of food packaging on the environment.

8. Development of FRP composites using natural fibres for food packaging

Ruby Pant, G. Mallikarjuna Rao, K. Bharath Kumar - EDP Sciences, 2024

Packaging helps to protect and preserves the quality of the goods available for storage and transport purposes. Many businesses have begun to look for new techniques and tactics for better design in order to sell their products, which has boosted the need for change packaging materials. This market segmentation is expected to change significantly by the end of 2018 as Asia is projected to reach for more than 40% of global demand. Many of the popular packaging were plastic materials in form of boxes, cans, bags, bottles, wrappers, envelopes and containers. Those plastic-packaging materials performs well but it becomes non-degradable waste that causes unnecessary landfills and harmful to environment. To overcome such drawbacks, the recent researches reported that the renewable and biodegradable materials have drawn much attention in the packaging domain due to their eco-friendly nature. In this research, the biodegradable composite material has introduced for packaging applications using natural fibres. The different material of natural fibres such as Aloe Vera, Jute and Coir have used... Read More

9. Electrospinning meets food packaging: A promising pathway towards novel opportunities in food preservation

Tao Wang, Erzheng Su - Elsevier BV, 2024

Electrospinning is a versatile, cost-effective method for manufacturing sub-micron or nano-scale polymer fibers, without requiring high temperature or pressure. This technology offers numerous advantages, including simple equipment, mild processing conditions, distinctive pore structures, and highly modifiable surface properties. Herein, we provide an overview of the various types and factors influencing electrospinning, and discuss its diverse applications in food packaging, such as intelligent packaging, antibacterial packaging, antioxidant packaging, and high-temperature/humidity-resistant packaging. We also explore the limitations of electrospinning and suggest future research directions. This review aims to deepen our understanding of electrospinning technology and provide valuable references for the development of food packaging materials.

10. Natural Fiber‐Based Food Packaging Films

G. Rajeshkumar, M. Karthick, A. K. Aseel Ahmed - Wiley, 2023

Food preservation and its transportation around the world have benefited wide sections of society, including farmers, food industries, and especially consumers, who seldom had the chance to experience food products from around the world in the past. In conjunction with this, it has also brought a lot of challenges to researchers, economists, social workers, cleaners, shopkeepers, and the environment due to the inverse proportionality relation between their required lifetime and required usage period. Many types of researches are being conducted to find a balance between the two. Some notable advancements in this effort are the effective usage of natural fibers and their composites in the production of food packaging materials. This review paper gives an overview of the effect of natural fiber in food packaging films.

11. Production of biodegradable composite plates from cross-linked starch and cellulosic fibers

Sebahir Ülpki Köselerli, Mehmet Onurhan Gücüş, Mustafa Kemal Uslu - BioResources, 2023

Plastic used in food packaging causes permanent damage to living things. Therefore, biodegradable packaging has gained importance. In this study, biodegradable composite plates made from cross-linked wheat starch and cellulose-based fibers were examined for their physical and mechanical properties. The mechanical and physical properties were significantly altered when the obtained composite plates were examined. According to texture analysis, the plate with the lowest brittleness and with the highest crushing toughness value was produced from 7% carboxymethylcellulose. The densities of the composite plates obtained from cross-linked wheat starch were found to be 0.171 g/cm, and their densities were found to be lower than the composite plates produced from natural wheat starch. It was determined that the plate with the highest water resistance was produced from 7% carboxymethyl cellulose. Added cellulosic fibers (commercial cellulose, linter fiber, hemp fiber) reduced moisture absorption from the air, reducing the average moisture content to 8.71. All of the plates produced with 7% l... Read More

12. PFAS (per- and polyfluoroalkyl substance)-free molded fiber: The future is already here

Mehdi Tajvidi - American Vacuum Society, 2023

With renewed interest in food packaging materials that can be both recyclable and compostable and the environmental concerns about plastic pollution in the terrestrial and aquatic ecosystems, molded fiber food packaging is experiencing an unprecedented demand around the globe. However, the phase-out of per- and polyfluoroalkyl substances (PFASs), commonly used as a water/grease resistant agent in food contact molded materials in many jurisdictions, has posed a significant challenge to the industry. This perspective outlines a recently developed solution to replace PFASs through the application of a layer of cellulose nanofibrils on the surface of molded fiber objects.

13. Bio-Based Materials for Food Packaging

Pratik Nayi, Navneet Kumar, Ho‐Hsien Chen - CRC Press, 2023

The materials generally derived from sustainable or renewable biomass are known as bio-based materials. Environmental factors, such as microbial contamination, moisture, and oxidation, are mainly responsible for food waste/spoilage. The packaging provides protection of food from such damage and enhances food quality and stability. The conventional polymers used in packaging have several drawbacks, which need to be replaced with bio-based packaging alternatives. Using bio-based packaging materials and coatings to protect the food through packaging could provide a sustainable solution, which also caters to the need of consumer demand for fresh food and concern about food safety. Therefore, the chapter aims to offer the current status of bio-based packaging, which provides sustainable trends for the future bioplastic-based packaging industry. The chapter discusses the potential of different natural and synthetic polymers for packaging and their properties to suit various packaging conditions.

14. Recent Advances in Natural Fibre-Based Materials for Food Packaging Applications

Harikrishnan Pulikkalparambil, Sandhya Alice Varghese, Vanee Chonhenchob - MDPI AG, 2023

Packaging is one of the major domains in the food processing industry that reduces waste and enhances product shelf life. Recently, research and development have focused on bioplastics and bioresources to combat environmental issues caused by the alarming growth of single-use plastic waste food packaging. The demand for natural fibres has recently increased because of their low cost, biodegradability and eco-friendliness. This article reviewed recent developments in natural fibre-based food packaging materials. The first part discusses the introduction of natural fibres in food packaging, with a focus on fibre source, composition and selection parameters, while the second part investigates the physical and chemical ways to modify natural fibres. Several plant-derived fibre materials have been utilised in food packaging as reinforcements, fillers and packaging matrices. Recent investigations developed and modified natural fibre (physical and chemical treatments) into packaging using casting, melt mixing, hot pressing, compression moulding, injection moulding, etc. These techniques maj... Read More

15. Electrostatically Complexed Natural Polysaccharides as Aqueous Barrier Coatings for Sustainable and Recyclable Fiber-Based Packaging

Kai Chi, Jiamu He, Wei‐Shu Lin - American Chemical Society (ACS), 2023

Driven by the ever-growing awareness of sustainability and circular economy, renewable, biodegradable, and recyclable fiber-based packaging materials are emerging as alternatives to fossil-derived, nonbiodegradable single-use plastics for the packaging industry. However, without functional barrier coatings, the water/moisture vulnerability and high permeability of fiber-based packaging significantly restrain its broader application as primary packaging for food, beverages, and drugs. Herein, we develop waterborne complex dispersion barrier coatings consisting of natural, biodegradable polysaccharides (i.e., chitosan and carboxymethyl cellulose) through a scalable, one-pot mechanochemical pathway. By tailoring the electrostatic complexation, the key element to form a highly crosslinked and interpenetrated polymer network structure, we formulate complex dispersion barrier coatings with excellent film-forming property and adaptable solid-viscosity profiles suitable for paperboard and molded pulp substrates. Our complex dispersions enable the formation of a uniform, defect-free, and inte... Read More

16. Evaluation of edible films as single-serve pouches for a sustainable packaging system

Jimena Elizabeth Gamboni, Gisela Vanesa Bonfiglio, Aníbal M. Slavutsky - Elsevier BV, 2023

This research aims to evaluate a sustainable alternative that allows reducing unnecessary plastic waste through the design of a packaging system for dry food. This consists of a primary package for single-serve soluble edible pouches and a secondary package to provide protection against excessive moisture and the necessary protection during transportation, storage, and marketing. Thus, the objective of this research is to assess a methodology that allows the design of a system that combines both, biopolymeric and synthetic materials taking into consideration the product shelf-life estimation. Instant coffee was selected as the dry food to evaluate due to its high consumption and popularity. The sorption isotherms of the coffee samples were obtained. The primary packaging was made from gelatin selected between starch and pectin. Tensile strength and heat sealing resistance were assessed. From the data obtained and thermodynamic analysis, the shelf life of the product was analytically estimated. The performance of the system was analyzed by simulating the daily consumption of 30 indivi... Read More

17. Advancements in bio-polymeric composite materials for active and intelligent food packaging: A comprehensive review

Ramakrishnan Kulasekaran Sathish Kumar, Thulasidhas Dhilipkumar, J. Anita Jessie - Elsevier BV, 2023

The current review focuses on the role of bio-composites, natural fibres, and clays in active and intelligent food packaging. Because of their biodegradability, sustainability, and regenerative nature, these materials present a potential solution to increasing environmental problems. Natural fibres, clays, and bio-composites considerably enhance packaging material's mechanical characteristics, thermal stability, and barrier performance, allowing for improved food preservation. Natural fibres, such as starch-based, wool-based, silk-based, and protein-based fibres, actively interact with packed food, improving shelf life and quality. Moreover, their incorporation into intelligent packaging systems aids in monitoring food safety factors in real-time. Natural clays aid in the controlled release of active chemicals such as antibacterial agents and antioxidants due to their layered structure and high absorption capability. The ongoing research in this field hints at the significant potential of these materials, moving towards a more sustainable and environmentally conscious future for food... Read More

18. Bionanocomposites films applied as active and smart food packaging: A review

Animesh Naskar, Indrani Sanyal, Najmun Nahar - Wiley, 2023

Abstract Food packaging is used worldwide and is a common technique for protecting food safety and quality while increasing shelf life. Environmental issues caused by using polymers in packaging derived from petroleum are becoming more significant and more wellknown. Interest in ecofriendly packaging materials made of renewable resources (biopolymers) has steadily increased, particularly for temporary and throwaway packaging applications. However, biopolymers frequently have poor processability, poor mechanical, and poor barrier characteristics, restricting their industrial application and scalable manufacturing. Researchers have created bionanocomposites with improved packaging qualities like antibacterial function, mechanical toughness, optical clarity, and gas and water barrier properties to overcome these restrictions. This review seeks to inform readers about recent advances in active food packaging that use biopolymers and bionanocomposite materials. The difficulties and possibilities presented by such resources for the food packaging sector have been examined. This review is... Read More

19. Wheat gluten–based coatings and films: Preparation, properties, and applications

Jingwen Xu, Yonghui Li - Wiley, 2023

Effective food packaging that can protect foodstuffs from physical, chemical, and biological damage and maintain freshness and quality is essential to the food industry. Wheat gluten shows promise as food packaging materials due to its edibility, biodegradability, wide availability, low cost, film-forming potential, and high resistance to oxygen. The low mechanical properties and poor water permeability of wheat gluten coatings and films limit their wide applications; however, some inferior properties can be improved through various solutions. This work presents a comprehensive review about wheat gluten-based coatings and films, including their formulation, processing methods, properties, functions, and applications. The mechanical and water resistance properties of coatings and films can be reinforced through wheat gluten modification, combinations of different processing methods, and the incorporation of reinforcing macromolecules, antioxidants, and nanofillers. Antioxidants and antimicrobial agents added to wheat gluten can inhibit microbial growth on foodstuffs, maintain food qua... Read More

20. Source of Nanocellulose and Its Application in Nanocomposite Packaging Material: A Review

Jingwen Wang, Xiaoshuai Han, Chunmei Zhang - MDPI AG, 2022

Food packaging nowadays is not only essential to preserve food from being contaminated and damaged, but also to comply with science develop and technology advances. New functional packaging materials with degradable features will become a hot spot in the future. By far, plastic is the most common packaging material, but plastic waste has caused immeasurable damage to the environment. Cellulose known as a kind of material with large output, wide range sources, and biodegradable features has gotten more and more attention. Cellulose-based materials possess better degradability compared with traditional packaging materials. With such advantages above, cellulose was gradually introduced into packaging field. It is vital to make packaging materials achieve protection, storage, transportation, market, and other functions in the circulation process. In addition, it satisfied the practical value such as convenient sale and environmental protection, reduced cost and maximized sales profit. This review introduces the cellulose resource and its application in composite packaging materials, anti... Read More

21. Natural Polysaccharides-based Electrospun Nanofibers for High Performance Food Packaging Applications

22. A Review of Nonbiodegradable and Biodegradable Composites for Food Packaging Application

23. Packaging of milk and dairy products: Approaches to sustainable packaging

24. A STUDY ON DIFFERENT TYPES OF EDIBLE PACKAGING MATERIALS (PLANTS BASED)

25. Bamboo fiber-PLA composite materials for disposable food and beverages packaging tools: a brief review

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