Metal hydride storage systems face significant engineering challenges in achieving practical hydrogen densities while managing thermal transport. Current systems achieve gravimetric densities of 1-2 wt% H2, but thermal conductivity limitations often restrict hydrogen absorption and desorption rates to levels below what's needed for vehicle applications. Temperature variations during cycling can cause material degradation and impact long-term stability.

The fundamental challenge lies in balancing hydrogen storage capacity against thermal management requirements while maintaining stable absorption-desorption kinetics across thousands of cycles.

This page brings together solutions from recent research—including multi-stage reactor designs with pressure staging, thermally optimized tank architectures, hybrid buffer systems for power management, and electrochemical compression approaches. These and other approaches focus on achieving practical hydrogen storage solutions that meet both mobile and stationary application requirements.

1. Hydrogen Storage and Compression System with Metal Hydride Containers and Closed-Loop Thermal Liquid Circuit

KIA CORP, HYUNDAI MOTOR CO, GRZ TECNOLOGIES SA, 2025

Hydrogen storage and compression system using metal hydrides with a thermal management system that provides high compression ratio, efficiency, and safety. The hydrogen storage-compression apparatus has multiple metal hydride containers interconnected by a hydrogen circuit. A closed-loop thermal liquid circuit cools/heats the containers. Heat exchangers connect to sources/sinks. A pump circulates liquid. A control system manages hydrogen flow. The thermal liquid system allows high pressure ratios without excessive heat. The metal hydride containers with gaps between them enhance compression. The closed loop thermal liquid system cools/heats the containers. Heat exchangers connect to sources/sinks. A pump circulates liquid. A control system manages hydrogen flow. The thermal liquid system allows high pressure ratios without excessive heat. The metal hydride containers with gaps between them enhance compression.

2. A Metal Hydride Compressor Concept using Hydrogen as a Heat Transfer Fluid

julian puszkiel, lukas fleming, m passing - Research Square, 2025

<title>Abstract</title> Metal hydride hydrogen compressors have been explored as an alternative to mechanical since the first patents were filed in 1970s. As heat engines, their productivity significantly depends on achievable transfer rate, which is inherently limited by pressure-bearing walls separating fluid from reactive metal beds and effective thermal conductivity. This work presents analyzes a new compressor system that uses direct convective contact with material. Following this principle, we show how integrated can be designed behaves bed level. The surpasses what has reported for experimental while showing good prospects low electrical energy consumption.

3. (<i>Invited) </i>Critical and Strategic Raw Materials for Electrolysers, Fuel Cells and Metal Hydrides

bruno g pollet - Institute of Physics, 2025

This presentation provides an examination of critical and strategic raw materials (CRMs) their crucial role in the development electrolyser fuel cell technologies within hydrogen economy [1]. It analyses a range technologies, including alkaline water (AWE), proton exchange membrane (PEMWE), solid oxide electrolysis (SOEC), anion (AEMWE) conducting ceramic (PCCEL) [2]. Each technology is examined for its specific CRM dependencies, operational characteristics, challenges associated with availability sustainability. The study further extends to storage focusing on employed metal hydrides, implications. A key aspect this exploration supply demand dynamics CRMs, offering view that encompasses both present state future projections. aim uncover potential risks, understand strategies, identify bottlenecks involved addressing current needs demands as well supply. approach essential planning sustainable green sector, emphasizing importance CRMs achieving expanded capacity leading up 2050. References [1] Eikeng et al., Int. J. Hydrogen Energy , 2024, 71, 19, 433-464. [2] Chatenet, Pollet al.,Ch... Read More

4. Method for Producing Porous Magnesium with Transition Metal Doping via Reductant Solution Precipitation

KOREA ADVANCED INSTITUTE OF SCIENCE AND TECHNOLOGY, 2025

A method to produce porous magnesium with improved hydrogen storage properties by adding a magnesium precursor to a reductant solution. The method involves dissolving a magnesium salt and a transition metal compound in a reductant solution, then precipitating the magnesium by adding the precursor. This results in porous magnesium with doped transition metals that enhances hydrogen absorption and desorption kinetics compared to undoped magnesium. The doped porous magnesium can be used as a solid hydrogen storage material that allows hydrogen storage at lower pressures compared to conventional methods.

US2025214833A1-patent-drawing

5. Modular Hydrogen Storage Tank with Metal Hydride Pellets and Expanded Graphite Rings for Enhanced Thermal Management and Safety

MINCATEC ENERGY, 2025

Compact and modular hydrogen storage tank using pellets of metal hydride surrounded by rings of expanded graphite to prevent powder accumulation and rupture. The tank has alternating stacks of metal hydride pellets and thermally conductive disks with pierced holes. The expanded graphite rings around the pellets prevent hydride powder from falling between disks and sticking to the tank walls. This prevents rupture and explosion risks during cycling compared to loose powder. The disks and pierced holes enable thermal management.

US2025214834A1-patent-drawing

6. Dynamic changes in hydrogen evolution catalysis impose an upper bound on electrochemical hydrogen storage in Pd

joseph a gauthier, karsten bruening, kabian ritter, 2025

Efficient storage of renewably produced hydrogen remains a serious bottleneck in the global transition to hydrogen-based energy system. Production metal super- hydrides with greater than 1:1 stoichiometry, by an electrochemical driving force aqueous electrolyte, is experiencing emerging interest as possible solution this critical challenge. In work, using palladium and its hydride (PdHx) model system, we combine state-of-the-art grand canonical density functional theory (DFT) operando X-ray diffraction investigate feasibility limitations via formation hydrides. We develop unique computational PdHx high granularity, particularly loading (0.6 &lt; x 1.0) regime. After benchmarking calculated lattice strain measurements, reveal that there signifi- cant energetic penalty filling all six octahedral sites surrounding Pd, well-known /PdHx coexistence macroscopic phenomenon. Using our com- putational PdHx, calculate bias-, coverage-, loading-dependent activation barriers reaction energies for Volmer Tafel reactions. Our find- ings dynamic changes evolution (HER) sub-reacti... Read More

7. Dual-Tank Hydrogen Storage System with Integrated High and Low Temperature Hydride Separation

VOLKSWAGEN AG, PANCO GMBH, HELMHOLTZ-ZENTRUM HEREON GMBH, 2025

Hydrogen storage system for fuel cells that enables cold starts without external heating. The system has two tanks, a starter tank with a high temperature hydride and an operating tank with a low temperature hydride. The starter tank is incorporated into the operating tank with a pressure-tight wall separating them. Initially, the fuel cell is started using hydrogen from the starter tank. Then, as the fuel cell heats up, the operating tank provides hydrogen. The starter tank is recharged from the operating tank while insulated from environmental heat. This allows cold starts without external heating since the starter tank can provide initial hydrogen without being heated.

US12347899B2-patent-drawing

8. On Optimisation of Operating Conditions for Maximum Hydrogen Storage in Metal Hydrides

chizembi sakulanda, thokozani majozi - PSE Press, 2025

The climate crisis continues to grow as an existential threat. Establishing reliable energy resources that are renewable and zero-carbon emitting is a critical endeavour. Hydrogen has emerged one such resource due its high gravimetric density near-abundant availability. However, it suffers from low volumetric incredibly challenging store transport. metal hydride, solid-state storage method, provides viable solution the current limitations. Storage achieved through chemical absorption of hydrogen into porous alloys sublattice. But thermodynamic functionality leaves gap between ideal capacity industry requires limited reusable hydrides currently provide. This work used mathematical modelling determine optimal operating conditions for hydride in order maximise capacity. Computational fluid dynamics simulate coupled heat mass transfer occurs during process alloy. finite volume method discretise governing equations, alternating direction implicit numerical solutions proved most stable platform conduct analyses. An initial investigation grid sizing conducted node allocation. impact bed ... Read More

9. Design of a Metal Hydride Cartridge Heated by PEMFC Exhaust

tomoya ezawa, shan miao, koki harano - Multidisciplinary Digital Publishing Institute, 2025

This study investigates the structure of a metal hydride (MH) cartridge as hydrogen storage tank for small-scale fuel cells (FCs). is designed to be stacked and used in layers, allowing flexible capacity adjustment according demand. MH enables compact safe cell (FC) applications due its high energy density low-pressure operation. However, because desorption from an endothermic reaction, external heat supply required stable performance. To enhance both transfer efficiency usability, we propose method that utilizes waste air-cooled proton-exchange membrane (PEMFC). The proposed incorporates four cylindrical tanks require uniform transfer. Therefore, arrangements within minimize non-uniformity distribution on surface. flow exhaust air PEMFC into was analyzed using computational fluid dynamics (CFD) simulations. In addition, empirical correlation Nusselt number developed estimate coefficient. As result, it concluded utilization rate flowing 13.2%.

10. Hydrogen Storage Device with Dual Metal Hydride Materials for Pressure Regulation

KIA CORP, HYUNDAI MOTOR CO, 2025

Hydrogen storage device for preventing excessive pressure rise in hydrogen storage containers due to temperature changes. The device uses two types of metal hydride materials with different pressure storage capabilities inside the container. As temperature and pressure rise, hydrogen discharged from the first material with lower storage capacity can be absorbed by the second material with higher storage capacity. This prevents container pressure spikes when external temperatures rise.

11. Recent advancements in TiFe alloy for solid-state hydrogen storage: From synthesis to performance

tao zhang, wei ma, ying li - IOS Press, 2025

This review delves into the advancements of TiFe alloy for solid-state hydrogen storage, highlighting its structure, properties, preparation method, and storage performance. The impact composition microstructure upon kinetics were explored summarized, as well on capacity. work details synthesis methods, from induction melting to mechanical alloying, discusses strategies enhance TiFe's absorption/desorption rates cycling stability. Emphasis is placed role process control agents nanostructuring in improving performance alloy. underscores potential alloys realizing a sustainable economy outlines challenges activation conditions cost reduction, providing roadmap future research directions.

12. Electronic Structure Modulation of Nb2O5 by Ru Single Atoms Enabling Efficient Hydrogen Storage of Magnesium Hydrides

bohua jia, jingjing zhang, xiaowei chen - Wiley, 2025

Magnesium hydride (MgH2) is a promising solidstate hydrogen storage material due to its high capacity and low cost, but dehydrogenation temperature poor kinetic limits applications. Although catalytic modification of MgH2 has been extensively studied, existing efforts focus on optimizing transfer, with limited exploration electron transfer transport. This study investigated the enhancement transport rates during de/hydrogenation by introducing singleatom catalyst composed Ru single atoms Nb2O5 substrate. The Ru0.028@Nb2O5 reduced peak from 429 214 C, activation energies for were 53.7% 83.9%, respectively. Furthermore, 15wt%Ru0.028@Nb2O5MgH2 composite maintained 97.4% after 100 cycles. Based excellent performance theoretical calculations, it was demonstrated that electronic structure modulation enhanced capacities, synergistic effects (dominant role), multivalent Nb, oxygen vacancies resulted in remarkable activity. offers new strategy improving modulating catalysts, thereby increasing activity pyrolysis reaction materials.

13. Electronic Structure Modulation of Nb2O5 by Ru Single Atoms Enabling Efficient Hydrogen Storage of Magnesium Hydrides

bohua jia, jingjing zhang, xiaowei chen - Wiley, 2025

Magnesium hydride (MgH2) is a promising solidstate hydrogen storage material due to its high capacity and low cost, but dehydrogenation temperature poor kinetic limits applications. Although catalytic modification of MgH2 has been extensively studied, existing efforts focus on optimizing transfer, with limited exploration electron transfer transport. This study investigated the enhancement transport rates during de/hydrogenation by introducing singleatom catalyst composed Ru single atoms Nb2O5 substrate. The Ru0.028@Nb2O5 reduced peak from 429 214 C, activation energies for were 53.7% 83.9%, respectively. Furthermore, 15wt%Ru0.028@Nb2O5MgH2 composite maintained 97.4% after 100 cycles. Based excellent performance theoretical calculations, it was demonstrated that electronic structure modulation enhanced capacities, synergistic effects (dominant role), multivalent Nb, oxygen vacancies resulted in remarkable activity. offers new strategy improving modulating catalysts, thereby increasing activity pyrolysis reaction materials.

14. TiMn- and TiCrMn-Based Metal Hydride Alloys with Modifier Elements for Adjustable Hydrogen Absorption and Release Properties

NEWSOUTH INNOVATIONS PTY LTD, 2025

TiMn- and TiCrMn-based metal hydride alloys for reversible hydrogen storage that can absorb and release hydrogen at moderate temperatures and pressures. The alloys are tuned by adding modifier elements like VFe, Fe, Cu, Co, Ti, Zr, Al, Cr, La, Ni, Ce, Ho, Mo, and V to adjust properties like hydrogen uptake/release pressure, plateau slope, hysteresis, and equilibrium pressure. This enables customization for specific hydrogen storage applications like electrolysers and fuel cells. The alloys can have high hydrogen storage capacities, rapid uptake/release rates, and reduced hysteresis compared to known alloys. The tuning allows matching alloy properties to the hydrogen storage requirements of electrolysers and fuel cells.

US2025188571A1-patent-drawing

15. Hydrogen Storage System with Replaceable Metal Foam Component Containing Hydrogen-Absorbing Metal Hydride

BATTELLE SAVANNAH RIVER ALLIANCE LLC, 2025

Lightweight, high-capacity hydrogen storage system for electric vehicles that enables quick and simple refueling. The system uses a replaceable structural component with an integrated hydrogen storage material. The storage material is a metal foam containing a hydrogen-absorbing metal hydride. The component can be swapped out like a battery pack to quickly and easily refuel the vehicle with hydrogen. The hydrogen-absorbing foam has high hydrogen density and low weight compared to pressurized tanks. The component attaches to the vehicle with a fluid connection to the fuel cell stack. The foam releases hydrogen when heated, which is fed to the fuel cell for power generation. The component design enables on-demand hydrogen refueling by replacing the depleted component.

US12325073B2-patent-drawing

16. Hydrogen Storage Composite Material with Graphene Oxide Framework and Metal Hydride Integration

KOREA ADVANCED INSTITUTE OF SCIENCE AND TECHNOLOGY, KIA MOTORS CORP, HYUNDAI MOTOR CO, 2025

A hydrogen storage composite material with improved hydrogen storage performance by combining metal hydride, a hydrogen storage material, with a graphene oxide framework, a carbon-based matrix material, to replace traditional high-pressure hydrogen storage tanks. The graphene oxide framework has a very small pore size of 1-2 nm compared to previous carbon materials, allowing for better impregnation of metal hydride. This composite material has higher hydrogen storage capacity and lower cost compared to prior approaches. The composite is made by ultrasonically grinding graphene oxide in a solvent, forming a graphene oxide framework through solvothermal reaction with a linker, and then impregnating metal hydride onto the framework.

US12319572B2-patent-drawing

17. Thermal coupling of PEM fuel cell and LaNi5 metal hydride for hydrogen management: modelling and simulation.

taoufiq kaoutari, hasna louahlia, pierre schaetzel - IOP Publishing, 2025

Abstract This study investigates the thermal coupling of a 1 kW PEM fuel cell (FC) with LaNi5 metal hydride (MH) hydrogen storage system at 40C. A 1D MATLAB model solves coupled transport and reaction equations along FCs layers has been experimentally validated to confirm its polarization, consumption performance higher operating temperatures (70C), while COMSOL-based transient simulates release in MH tank, used train feedforward neural network for flow estimation. The cells stack voltage variation impacts balance between heat generated by required tank desorption Thermal energy recovery is maximized intermediate voltages, matching points production are observed up 2000 NL capacities.

18. Composite Heat Generating Material with Dual-Metal Structure and Hydrogen Solubility Characteristics

NISSAN MOTOR CO LTD, RENAULT SAS, KYUSHU UNIVERSITY NATIONAL UNIVERSITY CORP, 2025

Heat generating material that can produce a large amount of excess heat when exposed to hydrogen gas at temperatures below the melting point of a secondary metal. The material contains a first metal with a high melting point (230°C or more) and a second metal with a higher melting point. At least one of the metals has high hydrogen solubility below the secondary metal's melting point. The hydride of this metal has a standard enthalpy of formation equal to or greater than CaH2. This allows the material to absorb and desorb hydrogen at lower temperatures to generate significant heat. The high hydrogen solubility and hydride properties prevent agglomeration and maintain hydrogen absorption at high temperatures.

19. Reversibly storing over 12 wt% H2 by a trilayered lithium borohydride nanocomposite commencing from 70ºC

hongge pan, yongfeng liu, wenxuan zhang - Research Square, 2025

<title>Abstract</title> Hydrogen storage in lithium borohydride (LiBH4) with high gravimetric and volumetric hydrogen densities has attracted intensive research interest. However, the working temperatures poor reversibility due to thermodynamic stability kinetic barriers, limits its practical applications. Herein, we fabricate a unique trilayered nanostructure composed of layers graphene support, Ni nanoclusters, LiBH4 nanoparticles, through layer-by-layer assembly approach. The nanoclusters offer nucleation sites, separate nanoparticles from graphene, catalyze formation B-H bonds eliminate foaming effect. During hydrogenation, cleaves H-H B clusters, creating additional absorption sites reducing H adsorption energy B, which lowers dissociation barrier, allowing reversible approximately 12.27 wt% H2 by commencing 70 C under 100 bar H2. This finding guides design fabrication light-metal hydride nanostructures for on-board

20. Comparative Study of Hydrogen Storage and Metal Hydride Systems: Future Energy Storage Solutions

nesrin ilgin beyazit - Multidisciplinary Digital Publishing Institute, 2025

Hydrogen is a key energy carrier, playing vital role in sustainable systems. This review provides comparative analysis of physical, chemical, and innovative hydrogen storage methods from technical, environmental, economic perspectives. It has been identified that compressed liquefied are predominantly utilized transportation applications, while chemical transport mainly supported by liquid organic carriers (LOHC) ammonia-based Although metal hydrides nanomaterials offer high capacities, they face limitations related to cost thermal management. Furthermore, artificial intelligence (AI)- machine learning (ML)-based optimization techniques highlighted for their potential enhance efficiency improve system performance. In conclusion, systems achieve broader applicability, it recommended integrated approaches be adoptedfocusing on material development, feasibility, environmental sustainability.

21. Structural, elastic, electronic, thermoelectric, and thermodynamic properties of cubic LaMgX2(X=Cd, Zn, Hg): For sustainable technologies

22. Advancements in Ti3C2 MXene-Integrated Various Metal Hydrides for Hydrogen Energy Storage: A Review

23. Metal Deuterium Loading System with Two-Stage Process and Barrier-Induced Desaturation Mechanism

24. Mo<sub>2</sub>N-Activated Metal Borohydride Nanocomposites for H<sub>2</sub> Storage

25. Unleashing Superior Hydrogen Storage of Magnesium Hydride via Vanadium-Doped Bimetallic MXene

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