Optical Modules for Micro-LED Displays
Micro-LED displays face significant optical challenges at the pixel level, where emission angles can exceed 120 degrees and cross-talk between sub-pixels impacts color purity. Current designs achieve only 20-30% extraction efficiency, with substantial light loss occurring at material interfaces and through total internal reflection within the LED structure.
The fundamental challenge lies in maximizing light extraction and directionality while maintaining the ultra-small form factors required for high-resolution displays.
This page brings together solutions from recent research—including integrated micro-lens arrays, reflective cavity designs, wavelength-selective mirrors, and crystalline waveguide structures. These and other approaches focus on practical manufacturing methods while addressing both efficiency and color quality requirements for next-generation displays.
1. LED Lamp Panel with Composite Circuit Layer Incorporating Reflective Layers and Window Structures
HUIZHOU JUFEI OPTOELECTRONICS LTD, 2025
LED lamp panel design and manufacturing technique to improve lighting, contrast, and yield while reducing cost. The panel uses a composite circuit layer with reflective layers and window structures to isolate and fill the gap around each LED chip with higher reflectivity material. This captures more light from the chip and prevents absorption by the substrate. The composite layer also allows modulating the light distribution and intensity around the chip. The technique can be used for applications like backlight displays and RGB direct view panels.
2. Backlight Module with Corner Brightness Compensation Structures and Integrated Light Guide Device
DARWIN PRECISIONS CORP, 2025
Backlight module for displays with corner brightness compensation structures to improve uniformity and prevent dark corners. The module has a light guide plate, an optical film, and a light guide device. The light guide device extends along one side of the guide plate. It has a portion facing the light source to receive light and another portion at the corner. This guides light from the source to the corner to compensate for lower brightness there.
3. Optical System with Metalens and Glass Lens Assembly Featuring Non-Coaxial Nanostructures
SHENZHEN METALENX TECHNOLOGY CO LTD, 2025
Compact, lightweight optical system for imaging devices with reduced size and weight compared to conventional six-element lenses. The system uses a metalens instead of one of the glass lenses. The metalens is made of nanostructured materials and can provide similar optical performance. The metalens is sandwiched between two glass lenses. This allows reducing the overall thickness and weight of the optical system compared to six glass lenses. The metalens can have non-coaxial nanostructures in adjacent layers. The metalens also has an antireflection film.
4. Pixel Structure with Integrated Light-Emitting and Light-Sensing Subpixels and Electrode Configuration
SEMICONDUCTOR ENERGY LABORATORY CO LTD, 2025
Display apparatus with a pixel structure that allows combined light emission and light sensing in each subpixel. The pixel has subpixels, at least one of which has a light-emitting and light-receiving device instead of a regular light-emitting device. This allows the display to emit light and also detect light in the same subpixel. This enables multifunctionality like displaying an image and sensing light simultaneously. The light-emitting and light-receiving device has a structure with electrodes for emitting and sensing light.
5. Display Device with Substrate Opening and Etch-Selective Grooves for Component Integration
SAMSUNG DISPLAY CO LTD, 2025
Display device with integrated components in the display area and an opening for other components. The display has a substrate with an opening surrounded by a display area. Grooves are formed between the opening and display using a layer with different etch selectivity compared to the main insulating layer. This allows etching grooves without damaging the display elements. It enables integrating components like sensors or cameras into the display while preventing contamination of the display area.
6. Display Device with Reflective Sheet Hole and Lens Overlap Protrusion Structure
LG ELECTRONICS INC, 2025
Display device with improved image quality and prevention of separated reflective sheets between substrate and lens. The display has a hole in a reflective sheet covering the substrate, with a lens inside the hole. The hole boundary has straight and curved sections. The lens body overlaps an end of a protrusion extending from one of the straight sections into the hole. This catches the protrusion to prevent separation between the reflective sheet and lens during vibrations.
7. Transfer Stamp for Micro-LEDs with Protruding Adhesive Grooves and Thermal Conductivity Buffer Layer
LG DISPLAY CO LTD, 2025
A light-emitting element transfer stamp and manufacturing method for pickup and placement of micro-LEDs without complex spring structures or high voltages. The stamp has adhesive layers in grooves that protrude above the stamp. This allows selective picking up of micro-LEDs from a growth substrate by adhesion force, then releasing to transfer onto a target substrate. A passivation layer prevents sticking between layers. The stamp material has thermal expansion matching the LED substrate. The stamp has a buffer layer with thermal conductivity between the stamp and a heater wire. This enables local heating for stamp deformation and release of the LEDs. The stamp structure allows micro-LED transfer without complex springs or high voltages.
8. Display Apparatus with Dual-Surface Light Guide Plate for Integrated Anti-Peep and Illumination Functions
CHAMP VISION DISPLAY INC, 2025
Display apparatus with integrated anti-peep and illumination functionality to reduce thickness and improve efficiency compared to adding separate components. The display has a light guide plate with two opposing emitting surfaces. The display panel is on one surface and the other surface reflects illumination light to the panel. Microstructures on the other surface reflect anti-peep light through the panel surface. This integrates the functions on the same plate instead of adding extra components.
9. Stacked Optical Component Packaging with Vertically Aligned Interposers Featuring Integrated Lenses and Reflectors
TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD, 2025
Packaging design for optical interconnects that allows vertical transmission between stacked optical components using integrated lenses and reflectors. The packaging involves bonding optical interposers and optical packages vertically aligned with lenses between them. The reflectors in each interposer are aligned vertically to transmit light between the packages. This enables vertical optical transmission between stacked optical components using integrated lenses and reflectors instead of through-the-substrate techniques.
10. Compact Optoelectronic Device Assembly with Insulated Semiconductor Side Walls and Rear Contact Access
OSRAM OPTO SEMICONDUCTORS GMBH, 2025
Arrangement and method for simplified assembly of compact optoelectronic devices like microLED displays with improved uniformity and reduced tilt. The devices have small-sized semiconductor components with side walls insulated and absorbing to prevent tilt. They are mounted on a carrier with a transparent output element and connected via an insulating layer. The components' contacts are electrically accessed from the rear. This allows easier assembly of small-pitch arrays with uniform radiation and reduced crosstalk. The method involves applying the components, insulation, and output element on a carrier, then connecting the contacts.
11. Micro LED Display Panel with Symmetrical Void Surrounding LED in Prism Layer
WUHAN CHINA STAR OPTOELECTRONICS SEMICONDUCTOR DISPLAY TECHNOLOGY CO LTD, 2025
Micro LED display panel design to improve display quality by reducing aberrations and crosstalk between subpixels. The key idea is to surround the LED chip with a symmetrical void in the prism layer. This ensures equal distances between the LED and void in the transverse and oblique directions. The symmetry allows the light rays to reflect identically in both directions, preventing asymmetric focal planes and reducing astigmatism. It also prevents light crosstalk between subpixels by reflecting the rays back into the LED instead of spreading them.
12. Light Emitting Module with Multi-Region Diffusive Cover and Lens Arrangement
NICHIA CORP, 2025
Light emitting module with reduced stray light on the irradiation surface. The module has a lens over the light source, and a cover over the lens. The cover has three regions: an inner region where light from the lens enters, a middle region around the inner region with higher diffusion, and an outer region. This configuration reduces stray light by having the cover's middle region with higher diffusion surrounding the inner region where light from the lens enters, preventing light from escaping sideways.
13. Hybrid Lens Comprising Glass Element and Nanostructured Metalens with Variable Coaxial Alignment
SHENZHEN METALENX TECHNOLOGY CO LTD, 2025
Hybrid lens for compact, lightweight optical systems in electronic devices. The hybrid lens has a traditional glass lens element followed by a metalens made of nanostructured layers. The metalens replaces multiple glass lenses, reducing thickness and weight. The metalens nanostructures focus light. The hybrid lens allows miniaturization and lightweighting of optical systems compared to using multiple glass lenses. The metalens nanostructures can be coaxial or non-coaxial between layers. The metalens can also have an anti-reflection coating. The hybrid lens can be manufactured using nanolithography and etching techniques.
14. Micro LED Display Panel with Integrated Epitaxial Micro Lens Structures
JADE BIRD DISPLAY LTD, 2025
Micro LED display panel with integrated micro lenses to simplify manufacturing. Each micro LED structure has a first type epitaxial layer, a light emitting layer, and a second type epitaxial layer. The second type epitaxial layer has an integrated structure containing both a micro lens and a bottom layer. This eliminates the need for a separate micro lens manufacturing step.
15. Optical Laminate with Recessed Light Extraction Layer and Air Gap Formation
NITTO DENKO CORP, 2025
An optical laminate with improved light extraction. The laminate has a light extraction layer with recessed areas, covered by two sheets separated by adhesive. The recessed areas form air gaps between the sheets. The laminate also optionally has a thin porous layer between the light extraction layer and the adhesive. The air gaps and porous layer lower the refractive index in certain regions, improving light extraction compared to solid adhesive.
16. Optical Sensing Device with Curved Light-Collecting Element for Collimation
INNOLUX CORP, 2025
An optical sensing device that collimates light using a simple structure with reduced manufacturing complexity and cost compared to existing collimating structures. The device has a light-sensing element, a light-shielding layer, an insulating layer, and a light-collecting element. The light-collecting element has a curved shape with a focus distance and a specific refractive index. This configuration collimates light without the need for multi-layer aperture layers or thick organic films. The focus distance and curvature of the collecting element, along with the refractive indices of the element and external medium, are designed to collimate the light.
17. Transparent Display Device with Stacked Reserve Sub-Pixels and Transparent Electrode Configuration
LG DISPLAY CO LTD, 2025
Transparent display device with improved resolution and repair capability. The display has sub-pixels containing red, green, and blue LEDs, along with a reserve sub-pixel with stacked red, green, and blue LEDs. If any LED in a normal sub-pixel fails, the reserve LEDs can replace them. Stacking the reserve LEDs reduces area compared to parallel LEDs. The reserve LED electrodes are transparent to allow light from lower LEDs to escape. This allows repair and area savings while maintaining light output.
18. Optical Stack with Polarization-Selective Blue Light Reflection and Transmission for Blue-LED Backlit Displays
3M INNOVATIVE PROPERTIES CO, 2025
Optical stack and backlight design for high dynamic range displays using blue LEDs instead of white backlights. The optical stack reflects blue light with a specific polarization and transmits orthogonal polarization. This allows collimated blue light with low divergence to be used in displays with blue-only backlights. The stack has high reflection in the blue range for one polarization and high transmission for the orthogonal polarization. This preserves blue light while suppressing cross-talk between pixels in blue-only displays. The collimated blue light can be generated by blue LEDs and reduces the need for color filters in the display.
19. Under-Display Camera Module with Fixed Lens and Movable Image Sensor for Autofocus Maintenance
LG INNOTEK CO LTD, 2025
Camera module for under-display cameras in portable devices that allows normal autofocus operation with reduced light transmission through the display. The module has a fixed lens, a movable image sensor, and a driving unit. This allows the sensor to move for focus without changing the distance to the display. The sensor moves relative to a stationary lens to maintain focus. A separate circuit board between the lens and sensor isolates them. This ensures consistent light entry into the lens regardless of display position during focus.
20. MicroLED Display Containers with Variable Diameter Profiles for Enhanced Light Coupling
TECTUS CORP, 2025
MicroLED displays with containers for color conversion materials like quantum dots that have varying diameter profiles along their length. This shape provides better light coupling efficiency compared to cylindrical containers. The containers have a waist section with a smaller diameter than the end faces. This design helps collect more emitted light from the LED into the display's acceptance angle. It balances couplings between LED, quantum dots, microlens, and display acceptance cone for improved overall display performance.
Achieving stunning visuals with micro-LED displays requires precise light control, and advancements in micro-LED optical modules are crucial. These modules offer a variety of solutions, like integrated quantum dot technology and optimized pixel designs, to deliver rich and pure colors.
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