54 patents in this list

Updated: April 04, 2024

Micro-LEDs are transforming the visual environment with their minuscule size and unparalleled display performance possibilities. Nevertheless, micro-LED light extraction is a critical component that restricts their full potential.

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This article examines the various developments meant to enhance the efficiency with which light departs.

1. High-Efficiency Micro-LED Structures with Enhanced Light Extraction

Jade Bird Display (Shanghai) Limited, 2023

(Summary) Display panels with high-efficiency micro-LED structures for high resolution, high brightness displays. The micro-LED design has a conductive side arm that contacts the bottom layer of the LED stack to improve the p-type ohmic contact and avoid shadowing of emitted light. The LED also has a composite reflective layer under the bottom contact to maximize light extraction. The micro-LED structure includes a bottom conductive layer, a light emitting layer, top contact, a dielectric layer, and the conductive side arm connecting the bottom layer. The composite reflective layer includes insulating and metallic layers.

US20230216014A1-patent-drawing

2. Enhanced Light Extraction in Micro-LEDs via Spacer-Integrated Reflective Cavities

PLESSEY SEMICONDUCTORS LTD, 2023

(Summary) An optical device with improved light extraction efficiency and manufacturing method. The method involves forming spacers on the sidewalls of a sacrificial mesa, depositing a reflective metallic layer on the spacers, removing the mesa to create a pocket between the spacers, and installing a die with vertical sidewalls into the pocket. The spacers and reflective layer help direct and reflect light generated in the die toward the top surface for extraction. This improves extraction compared to conventional LEDs, where light can be trapped and absorbed in the sidewalls. The spacers and reflective layer provide an optical cavity around the die to enhance light's internal reflection and extraction.

US20230207753A1-patent-drawing

3. Vertical Sidewall Spacers for Enhanced Light Extraction in Micro-LED Arrays

PLESSEY SEMICONDUCTORS LTD, 2023

(Summary) Micro-LED arrays are formed using vertical sidewall spacers to enhance light extraction. The devices have a light-emitting structure with vertical sidewalls, an optically transparent spacer layer with an internal face facing the sidewalls to enhance light extraction and a reflective conducting mirror layer on the external face of the spacer.

US20230207755A1-patent-drawing

4. Enhanced Light Extraction in Micro-LED Displays through Innovative Structure Design

Jade Bird Display (Shanghai) Limited, 2023

(Summary) Micro-LED display panel with improved efficiency and fabrication method. The micro-LED structure has a unique design to enhance light extraction efficiency. It includes a conductive side arm that connects the bottom layer of the LED to the bottom contact layer. This creates a vertical current path that avoids current crowding and improves uniform current spreading. The LED also has a composite reflective layer underneath the bottom contact to increase reflectivity. This helps trap and redirect oblique angle light for extraction. The micro-LED structure uses a transparent isolation layer to cover the sidewalls and protrude the top of the LED layers, allowing a top contact to be added over the transparent layer.

5. Dual-Layer Micro-LED Display Panel for Enhanced Light Output and Resolution

HONG KONG BEIDA JADE BIRD DISPLAY LIMITED, 2023

(Summary) Double color micro LED display panel for increasing light output rate and resolution. The panel has pixels with a first light emitting layer and a second light emitting layer that emit different colored light. Barrier components between pixels block light transmission between pixels. The second light emitting layers are bonded using non-metallic material to prevent electrical shorting.

6. Optimizing Micro-LED Brightness with Insulating Spacers and Conductive Layers

PLESSEY SEMICONDUCTORS LTD, 2023

(Summary) A method to optimize light extraction efficiency of small micro-LEDs and improve their brightness. The method involves forming spacers on the sidewalls of the LED mesa using an insulating material. A transparent conducting oxide layer is then deposited on the top surface of the mesa, followed by a reflective conducting layer. The spacers and transparent oxide layer act as an optical cavity to enhance light extraction. The insulating spacers prevent electrical leakage between the transparent and reflective layers. This prevents damage to the active region while maximizing light extraction.

7. Micro-LED Design with Enhanced Light Extraction Efficiency

Jade Bird Display (Shanghai) Limited, 2023

(Summary) Micro-LED design with high extraction efficiency for displays. The LED has a conductive bottom layer, a light-emitting layer, and a top conductive layer. It includes a protruding section on the bottom layer that extends beyond the other layers. A transparent isolation layer covers this protrusion. A side arm connects the bottom layer to the bottom conductive layer. The bottom conductive layer also has a composite reflective layer underneath.

US11626550B2-patent-drawing

8. High-Efficiency Micro-LED Pixel Design for Enhanced Light Extraction

Jade Bird Display (Shanghai) Limited, 2023

(Summary) Micro-LED display panels with high-efficiency pixels for high resolution, high brightness displays like AR and VR devices. The micro-LED pixels have a unique structure with improved light extraction efficiency, high reflectivity, and good ohmic contacts. The key features are a conductive side arm that contacts the bottom layer of the LED stack, a composite metal-dielectric reflective layer beneath the LED stack, and a protruding top layer covered by a transparent isolation layer. This design reduces light trapping, improves reflectivity, and allows better electrical contacts.

9. Optical Enhancements for Micro-LED Light Extraction in AR/VR Displays

Lextar Electronics Corporation, 2022

(Summary) A micro-LED structure for AR/VR displays with improved light patterns uses optical structures like lenses and reflective cups over each micro-LED chip. The micro-LED structure includes multiple micro-LED chips arranged in a line, each with a reflective coating around the sidewalls. Optical structures, such as asymmetric lenses and reflective cups, are placed over each micro-LED chip to shape and direct the light output.

US20220393078A1-patent-drawing

10. Vertical Alignment Technique for Enhanced Light Efficiency in Micro-LED Assemblies

Chi-Young Yoon, Bae-Gun Jung, 2022

(Summary) An LED assembly to improve micro-LEDs' light efficiency, brightness, and integration. The assembly involves vertically aligning micro-LEDs into the substrate through holes rather than laying flat. This optimized alignment significantly improves light efficiency, brightness, and integration of the micro-LEDs compared to horizontal alignment.

US11521954B2-patent-drawing

11. Enhanced Light Extraction in Micro-LED Displays Using Integrated Micro-Lens Arrays and Vertical Pixel Structures

12. Nanowire-Based Micro-LED Displays with Enhanced Light Extraction Efficiency

13. Enhanced Light Extraction in Micro-LED Displays via Surface Protrusions and Nanoparticles

14. Enhanced Light Extraction in Micro-LEDs Through Extended Emitting Layer Design

15. Micro-LED Structure with Extended Light Emitting Layer for Enhanced Brightness

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Micro-LEDs are small and offer strong display performance. Micro-LED light extraction is still difficult, though. Several advancements in this topic were covered on this page, including spacer cavities, current control methods, and structural optimization. These developments might enable the complete application of micro-LED technology in goods such as rearview mirrors and AR/VR panels.