Additive Integration in Packaging Materials

A PVDC (polyvinylidene chloride) emulsion for pharmaceutical packaging that provides improved barrier properties, thermal stability, and long-term stability compared to conventional PVDC emulsions. The emulsion is made by using a silica sol as the dispersant instead of traditional surfactants. This avoids issues like decomposition, hydrolysis, migrant formation, crystallization, and poor thermal stability when heating. The silica sol also improves the water vapor barrier performance of the coating. The PVDC emulsion formulation contains 35-50% vinylidene chloride monomer, 0.5-5% comonomer, 0.1-0.5% initiator, 0.01-0.1% stabilizer, 5-7% silane coupling agent modified silica sol, and 30-5

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Thermoplastic resin film with improved oxygen barrier properties by adding layered minerals to olefin-based resins. The film has a matrix phase made of polyolefin resin and a dispersed phase of flat layered clay minerals. The layered clay minerals peel off to form a maze structure with long axis in film direction. The volume concentration of clay is 1-40%. This configuration provides a labyrinth effect for oxygen barrier without needing lamination or coatings.

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Multilayer film with high antiviral performance and recyclability for packaging applications. The film has a sealing layer containing photocatalytic microparticles and a reduction in water contact angle of 3 degrees or more. The sealing layer is predominantly polyethylene or polypropylene resin. The film structure includes an intermediate layer, cyclic olefin resin layer, and sealing layer. The sealing layer prevents migration of antibacterial agents to adjacent layers. The film provides antiviral properties without sacrificing recyclability.

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Multilayer film for packaging materials that allows easy removal of adhering contents like food residue while maintaining good heat sealability. The film has a sealing layer with a thermoplastic resin and a surfactant. Embossing the sealing layer surface to increase its specific area enhances content release. The film can be used in containers like paper cups to facilitate cleaning.

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Automatic dishwashing detergent pouch with two separate chambers that allows targeted release of builder chemistry during the dishwasher cycle. The pouch has a water-soluble film that forms two separate chambers enclosed by the film. One chamber containing the main detergent components is placed in the dispenser drawer. The other chamber hanging outside the drawer contains builder chemistry. When the dispenser opens during the cycle, the pouch disperses into the washing zone, releasing the main detergent, while the builder stays in the second chamber outside the drawer. This targeted release optimizes cleaning performance by delivering builders at the right time.

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Packaging film for bags and pouches that has improved anti-blocking properties to prevent sticking and clogging. The film has one surface with a roughness of 1-10 microns due to blending iron powder into the propylene resin. This roughness reduces friction and prevents sticking compared to smooth surfaces. The iron powder also absorbs oxygen to improve barrier properties. The rough surface can be formed by blending iron powder into the resin at 1-40% mass.

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Carbon dioxide-releasing pad for food packaging that can actively change the gas composition inside food packages to inhibit spoilage and extend freshness. The pad contains a carbon dioxide-releasing filling made of sodium bicarbonate, organic acids, and moisture receptors. The acids trigger carbon dioxide emission when they come into contact with the bicarbonate. The moisture receptors supply water to the bicarbonate to further enhance carbon dioxide release. This pad can be inserted into food packages to emit carbon dioxide and displace oxygen, suppressing microbial growth and preventing spoilage.

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Multilayer substrate for packaging materials with improved gas barrier properties and adhesion between layers. The substrate has a stretched polypropylene layer sandwiched between an outer layer and an inner coating layer. The coating layer contains a resin with polar groups to improve adhesion of subsequent layers like vapor deposited films. This prevents delamination and improves gas barrier performance compared to polypropylene-only substrates. The multilayer substrate can be used in packaging applications and the packaging material is made by laminating the substrate with additional layers like vapor deposited films and sealant layers.

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Low opacity, biodegradable, and heat-sealable paper made from cellulose fibers coated with a bio-based wax to reduce opacity and improve barrier properties. The paper has a base sheet of refined softwood cellulose fibers with a basis weight of 10-25 g/m2. It is coated with a transparency agent like a coconut-based wax and a heat-sealable coating like a thermoplastic starch or protein. The coated paper has opacity less than 35% and can be used for packaging without supercalendering.

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Contact lenses packed in a solution to improve initial comfort and reduce dryness during wear. The contact lenses are immersed in a packaging solution containing a specific polymer blend. The solution has a viscosity of 2-8 cP and comprises a poly(2-oxazoline) and an acrylates/C10-30 alkyl acrylate crosspolymer. This solution improves initial comfort upon lens insertion and reduces dryness during wear compared to conventional contact lens storage solutions. The specific polymer blend provides lubricity and reduces friction when the lens moves in the eye.

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Coating packaging materials like paper and cardboard with a thixotropic aqueous mixture to improve barrier properties like reducing gas and moisture transfer through the material. The coating composition contains smectite clay, a water-soluble polymer, and a cross-linking agent that links the clay to the polymer. Applying the mixture to a surface and heat treating crosslinks the clay-polymer barrier. This provides coated packaging with improved barrier properties for replacing single-use plastic in produce shipping.

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Pulp mold packaging with improved strength, insulation and stackability for fresh product transportation. The packaging has a main body with a cover that attaches inside the main body. This allows for insulation between the main body and cover. The cover has a top and bottom mold with an internal space. The main body has a top mold with an internal space. The cover and main body molds are made of pulp material with a binder, antifoaming agent, and water repellent. Grooves on the molds prevent distortion. A fixed coupling connects the cover bottom to the main body. This prevents jamming when stacked. The internal spaces between the molds can be filled with cellulose foam insulation.

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Biaxially stretched polyamide film with improved properties for food packaging and alcohol evaporants. The film has a specific composition and structure to balance properties like bending pinhole resistance, puncture strength, dimensional stability, and ethanol penetration. It contains polyamide 6 as the main component, with dispersed particles of a resin like PBAT, PEE, or POE having a maximum diameter of 1 μm or more. This provides plane alignment and crystallization parameters that enhance performance.

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Functional reinforcing paper with insect repellent, antibacterial, deodorizing, moisture proofing, and freshness maintaining properties for improved packaging quality. The paper has a coating with a functional material like insect repellent, antibacterial agent, deodorant, freshness retainer, or desiccant. It can also be used as a packaging material itself with contact surfaces containing the functional material. The coating enhances strength, water resistance, and oil resistance.

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Packaging material with reduced static electricity that can be manufactured using a gravure printing process. The material has an antistatic coating layer formed on a multilayer film using an antistatic treatment solution mixed with ethanol. The coating is applied by gravure printing and then dried. The antistatic coating contains polyurethane resin, conductive polymer, surfactant, crosslinker, and fluororesin. Ethanol improves coating properties, speed, and safety. The antistatic coating reduces friction static electricity to prevent contents from sticking to the packaging.

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Thermally insulated, waterproof, and high-strength packaging bag that provides improved protection for goods while reducing wrinkling and damage. The bag uses a composite structure with outer and inner paper layers sandwiched between insulating foam layers. Elastic adhesive is used to bond the layers. The outer layer has a convex buffer structure that disperses pressure. The insulating foam has a gradient height convex structure to prevent wrinkling. The adhesive is a polyurethane emulsion with thickener, wetting agent, and silane coupling agent for strength and elasticity.

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Embossed printing ink for security documents and packaging that dries quickly, prevents ink leakage, allows precise embossment, and prevents ink transfer to the back of printed pages. The ink composition includes a compound curable with UV light, an oxidatively polymerizable compound, a photopolymerization initiator, an oxidative polymerization catalyst, and pigment. This ink formulation enables faster drying, prevents softness that reduces embossment, and prevents ink transfer between printed pages when stacked.

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Multilayer film with excellent gas barrier properties, appearance, and recyclability, particularly for wide width films like 500 mm. The film has an outermost layer made of a specific resin composition containing EVOH with 20-50 mol% ethylene content and 90 mol% saponification, and 350-2000 ppm of polyvalent metal ions like Mg, Ca, Zn, Co, Mn. This improves slipperiness between surfaces during extrusion to reduce defects. The film also has inner layers of adhesive and polyolefin resins. The composition allows wide width films with good appearance, gas barrier, and recyclability.

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Biodegradable packaging made from paper impregnated with propolis extract to provide biocidal and antioxidant properties. The paper is treated with water or ethanol extracts of propolis, a natural bee product with antibacterial, antifungal, and antioxidant activity. The impregnated paper can prevent microbial growth on food products during storage. The propolis extracts also have antimold and antifungal effects. The paper packaging degrades faster than regular paper due to the nutrients in propolis enriching the soil. Consumers prefer the propolis paper due to its natural origin and health benefits.

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Heat seal sheet and sterilization package with improved peelability and reduced dust scattering during opening, particularly useful in medical settings where sterile objects are stored. The heat seal sheet has a thermoplastic adhesive layer with an antistatic agent to reduce static cling and improve peelability. The sheet also has low air permeability to prevent lint scattering. The antistatic agent is contained in an amount of 0.5-20 parts by mass relative to 100 parts of the thermoplastic resin. The sheet can be used to seal sterilization packages, with thermally sealed portions having a 180° peel strength of 0.5-15 N/15 mm when opened at 300 mm/min. This provides easy peelability without excessive force that could damage sterilized contents.

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