Modern packaging requires precise control of surface textures, with embossed features ranging from microscopic 1-10 μm roughness patterns to macro-scale structural elements. These tactile features serve multiple functions: improving grip characteristics, providing cushioning protection, enabling content release, and enhancing the visual-tactile experience of the package.

The fundamental challenge lies in creating consistent, durable embossed features while maintaining material integrity and manufacturing efficiency across diverse substrate materials—from thermoplastic films to kraft paper.

This page brings together solutions from recent research—including iron powder-induced surface texturing, UV-curable embossed inks, paper-based cushioning structures, and thermoplastic films with engineered release properties. These and other approaches focus on practical implementation in high-speed manufacturing environments while meeting increasingly demanding sustainability requirements.

1. Embossed Paper Packaging Material with Flexible Sections for Twist Applications

CONSTANTIA PIRK GMBH & CO KG, 2024

Embossed paper packaging material for twist packaging that does not require wax coatings. The packaging material has a base layer made of paper or cellulose that is embossed in sections to allow twisting without cracking. The embossing provides elasticity and flexibility for twist packaging without using wax coatings that can make recycling difficult.

2. Embossed Paper Packaging with Interlocking Ridge and Depression Structure

CIE EUROPEENNE DE PAPETERIE, 2024

Shipping packaging with improved impact protection and reduced environmental impact compared to traditional foam-filled envelopes. The packaging has walls with embossed ridges on one side that correspond to depressions on the other side. The ridges join to a smooth sheet, holding them together. This creates a cushioning effect when objects inside impact the walls. The embossing and joining avoids using foam or plastic. The embossed paper provides impact protection while the smooth sheet covers the embossed side during shipping.

US2024300697A1-patent-drawing

3. Packaging Material with Embossed Structural Layer for Cushioning Properties

MONDI AG, 2024

A plastic-free packaging material with cushioning properties similar to bubble wrap, produced using a low-energy method. The packaging material has a structural layer with embossed areas made by permanently plastically deforming a base material like kraft paper. The embossed areas provide cushioning without adding thickness like bubble wrap. The paper is formed at room temperature to avoid energy-intensive processes. The embossed areas allow plastic deformation without tearing, providing dimensional stability.

4. Multi-Layer Electronics Packaging Film with Knobbed Middle Layer for Enhanced Interlayer Adhesion

DENKA COMPANY LTD, 2024

A multi-layer cover film for electronics packaging with improved adhesion and peel strength. The film has a substrate layer, an adhesive layer, a middle layer, and a heat-sealable layer. The middle layer has knobs that overlap the heat-sealable layer when the film is sealed. This creates a three-dimensional texture that improves adhesion and peel strength compared to a flat surface. The knobs prevent separation between the layers when peeling off the cover film.

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5. Bottles with Integrated Product Information via Surface-Embedded Lettering Techniques

HYDRO HYGIENIC COMPANY LTD, 2024

Packaging bottles with embedded letters to provide product details directly on the bottle instead of labels that can't be recycled. The letters are created using embossing, carving, laser, sandblasting, or corrosion techniques to form raised, indented, or etched letters on the bottle surface. This allows product information like ingredients, allergens, and warnings to be permanently molded into the packaging instead of added as separate labels. The embedded letters can be read easily and remain intact when the bottle is recycled.

6. Apparatus for Forming Blister Bags with Transverse Tactile Embossments

BECTON DICKINSON ROWA GERMANY GMBH, 2024

Packaging apparatus for producing blister bags containing medicaments with tactile embossments that are perceivable by visually impaired patients. The apparatus shapes a web into a tube with overlaps, then joins it longitudinally. Embossers extend transversely to create embossed areas between joins. This allows tactile markings on the blister bags that can be felt to convey intake information for visually impaired users.

US11858677B2-patent-drawing

7. Vertically Oriented Foldable Cardboard Container with Trapezoidal Flaps and Raised Joint Elements

JOINT STOCK COMPANY BIOCAD, 2023

Foldable cardboard packaging container for pharmaceutical products that is vertically oriented, foldable, and has trapezoidal joint surfaces for closure. It is assembled from a flat layout and consists of front, back, sides, upper, and lower joint surfaces. The sides can open and close with trapezoidal flaps. The upper surface is for closing and the lower surface is for gluing. The container has raised elements on the upper and lower joint surfaces spaced at specific distances. This design provides a unique visual and tactile experience for consumers compared to conventional pharmaceutical packaging.

TWD228932S-patent-drawing

8. Cardboard Pharmaceutical Packaging with Longitudinal Relief Embossed Closure Joints

BIOCAD JOINT STOCK CO, 2023

Cardboard pharmaceutical packaging containers that prevent bending of the closure joints. The outer joint of the cardboard box has relief embossing with longitudinal raised elements. This embossing occupies at least 80% of the joint surface and the raised elements are parallel to the fiber direction. The embossing prevents arching of the joints due to stresses and temperature changes. The embossing reduces joint bending by 1-2.5 mm on average.

9. Pharmaceutical Packaging Box with Tactile and Visual Surface Effects Using Embossing, Debossing, Foil Stamping, and Holographic Printing

AMICUS THERAPEUTICS INC, 2023

A pharmaceutical packaging box with visual effects to enhance the user experience and make the product more appealing. The packaging box has design features like embossing, debossing, foil stamping, holographic printing, or other techniques that create tactile or visual effects on the surface of the box. These effects can be used to convey product information, branding, or other messages to the user. The visual effects could be simple patterns, intricate designs, or anything that catches the eye and adds an element of interest to the otherwise plain pharmaceutical packaging. The goal is to create a packaging box that stands out and provides an engaging user experience beyond just the medication inside.

TWD226351S-patent-drawing

10. Pharmaceutical Packaging Box with 3D Embossing, Holographic Foil Stamping, and Color-Shifting Ink

AMICUS THERAPEUTICS INC, 2023

A pharmaceutical packaging box with visual effects to make the packaging more attractive and engaging for patients. The box has a unique design with features like 3D embossing, holographic foil stamping, or color-shifting ink to create visual effects that catch the eye and provide an enhanced tactile experience. The aim is to make the packaging more appealing and memorable, potentially improving patient adherence to medication regimens.

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11. Packaging Machine with Lateral Embossing Mechanism for Forming Tactile Markings on Blister Bags

BECTON DICKINSON LOWER GERMANY GAMEBHA, 2023

Packaging machine for producing blister bags with tactile markings for visually impaired people. The machine shapes the packaging material web to form blisters for receiving small items, then joins the web longitudinally to create tubes. Embossing devices can be moved laterally to create raised ridges in the joined overlapping areas. This allows blind people to feel and distinguish between blisters when taking medications.

12. Can Packaging with Die-Formed Outer Texture and Controlled Projection Height for Enhanced Filling and Emptying

LINHARDT GMBH & CO KG, 2023

A can packaging with a distinctive outer texture that allows easy filling and emptying while avoiding issues like residue buildup. The texture is created by projections on the die wall during reverse extrusion. The projections form depressions on the outer wall of the can blank. The height of the projections is limited to 95% of the die wall height. This prevents depressions on the shoulder and rolled edge areas that could interfere with sealing. The texture on the rest of the can provides a haptic difference.

CA3109743C-patent-drawing

13. Packaging Apparatus with Transverse Embossers for Forming Tactile Patterns on Blister Bags

BECTON DICKINSON ROWA GERMANY GMBH, 2023

Packaging apparatus for producing blister bags with tactile embossments for visually impaired patients. The apparatus shapes a web of packaging material into a tube with joined sections. Embossers move transversely to form raised patterns in the joined sections. This provides palpable markings on the blister bags that can be felt by blind patients to identify medication instructions.

14. Laminated Pouch with Textured Protrusions and Sequential Display Features

FUKUSHIMA PRINTING CO LTD, 2022

A pouch with a rough texture on one side and sequential display on the other side to prevent counterfeiting. The pouch has a large number of protrusions on one side and characters or patterns on the other side that appear sequentially when viewed from the other side. This creates a tactile difference and visual sequential display to prevent counterfeiting when held and inspected. The pouch is made by laminating a film or aluminum foil with fusing material at the periphery.

15. Packaging Box with Embossed Surface for Tape and Label Separation

SAMDO POLYTECH CO LTD, 2022

Packaging box with embossed separation feature to make it easier to remove tape and labels without tools. The box has embossed areas on the sides or bottom that create gaps between the tape or label and the box surface. This allows initial separation when peeling off the tape or label. The embossed areas can have shapes like triangles, circles, rows, or diagonal lines.

16. Cellulose Fiber Layer Bonding via Embossed Interlocking Structure Without Adhesives

SYNTEGON TECH GMBH, 2022

Joining packaging layers made of cellulose fiber materials like paper without adhesives using embossing to create a bond. The embossing tool partially embosses the surfaces of the layers before connecting them. The embossing creates an interlocking structure that holds the layers together when joined. The embossing time is less than 2.5 seconds. This allows joining cellulose fiber packaging materials without adhesives by embossing the surfaces before connecting them. The embossing creates an interlocking structure that holds the layers together when joined.

17. Flexible Film Packaging with Dimensionally Stabilized Embossed Braille

E, 2022

Flexible packaging with embossed Braille for the visually impaired that has high-quality, permanent embossments. The packaging is made of thin films like PE, PP, PET, or BOPP that are prone to deformation during embossing. To overcome this, the embossing points are optimized in size and spacing to prevent deformation. The embossed Braille has specific dimensions like peak radius, base diameter, and length. By optimizing these dimensions, the embossments maintain their shape and spacing on the flexible packaging.

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18. Flexible Packaging Substrate with Non-Through Micro-Indentations for Manual Tearing

CHATURVEDI ASHOK, 2022

An easy-to-tear flexible packaging substrate that can be started and torn by hand without the need for cutting tools. The substrate is a polymeric film or laminate with non-through micro-indentations on one or both surfaces. The indentations are embossed up to a specific depth without piercing through the film. This provides an easy-to-tear capability without compromising barrier properties. The indentations are created using roll-to-roll processing to treat the surfaces before coating or lamination steps.

US11312551B2-patent-drawing

19. Integrated Braille Embossing Mechanism for Flexible Packaging Utilizing Flywheels and Pneumatic Actuation

COPOBRAS S/A IND E COMERCIO DE EMBALAGENS, 2022

System for applying Braille to flexible packaging to enable visually impaired people to identify, compare, and read product information independently. The system is integrated into existing packaging machines and applies Braille during the final finishing stages. It uses flywheels, axles, pneumatic cylinders, and structures to move a Braille tool across the packaging surface. This allows Braille embossing on flexible materials like plastic that is not possible with conventional printing methods. The Braille system is interconnected to the packaging machine and follows the production process in line for faster application.

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20. Pneumatic Piston-Driven Embossing Apparatus with Rubber-Coated Molds for Tactile Language on Flexible Packaging

E, 2022

Apparatus for embossing tactile language onto flexible packaging for the visually impaired that can create embossments with high permanence and quality. The apparatus synchronizes with the packaging machine and uses a pneumatic piston to compress the flexible film between male and female molds coated with rubber. Sensors on the machine send a signal to lower the piston when the machine stops, allowing the embossing to occur. This prevents tearing or deformation of the embossments during packaging processes.

TR202011099A2-patent-drawing

21. Flexible Packaging with Embossed Labels Featuring Optimized Geometric Parameters for Tactile Durability

22. Packaging Container with Recessed Bottom Section and Raised Walls for Enhanced Grip and Product Retention

23. Packaging with Region-Specific Embossed Designs Featuring Variable Gloss and Transparency

24. Ink Containers and Packaging with Tactile Protrusions Representing Multi-Tank Arrangements

25. Device and Method for Forming Convex Shoulder on Beverage Can Using Rotational Outer Die and Internal Stress Application

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