Material Verification for Package Integrity
120 patents in this list
Updated:
Package integrity verification requires precise measurement of barrier properties across multiple material layers and interfaces. Current testing methods show that oxygen transmission rates can vary from 0.1 to 60 ml/m² (at 23°C/65% RH) depending on material composition, while water vapor transmission rates and mechanical properties like indentation hardness (ranging from 0.1 to 0.5 GPa) must be monitored across the package lifecycle.
The fundamental challenge lies in balancing material verification requirements against the need for efficient, cost-effective testing methods that can detect subtle variations in multi-layer structures without compromising production speeds.
This page brings together solutions from recent research—including infrared spectroscopy techniques for analyzing barrier layer composition, automated inspection systems for detecting delamination, surface property measurement methods, and non-destructive testing approaches for evaluating seal integrity. These and other approaches help ensure package performance while maintaining production efficiency.
1. Gas Barrier Laminate with Polyolefin Base and Dual Polyvinyl Alcohol Layers Enclosing Vapor Deposition Layer
TOPPAN HOLDINGS INC, 2025
Gas barrier laminate, packaging material, and vacuum insulation material that have excellent gas barrier properties even after folding. The laminate has a specific structure with layers: a polyolefin base layer, a first polyvinyl alcohol (PVA) layer, a vapor deposition layer, and a second PVA layer. The vapor deposition layer is between the two PVA layers. The indentation hardness of the second PVA layer is 0.5 GPa or less. This laminate design provides improved gas barrier performance compared to mono-material polyolefin laminates after folding, which is important for applications like foldable packaging and vacuum insulation.
2. PET Bottle Processing Device with Holder, Transfer Unit, Crusher, Ring Separator, and Measurement System for Transparency, Contamination, and Lid Detection
ERT CO LTD, 2024
A PET bottle separation and recovery device that sorts and processes used PET bottles to increase recycling efficiency. The device has a holder, transfer unit, crusher, ring separator, and measuring unit. It measures transparency, contamination, and lid presence of bottles. Bottles are crushed and separated based on measurements to optimize recycling. Transparent bottles are shredded in one area, opaque ones in another, and contaminated ones crushed. This allows recycling of transparent shards, shredded opaque sections, and crushed contaminated parts separately.
3. Polyethylene Multilayer Substrate with Specific Layer Configuration and Stretching
DAI NIPPON PRINTING CO LTD, 2024
A polyethylene multilayer substrate with improved ink adhesion, heat resistance, and recyclability compared to conventional laminates. The substrate has a specific layer configuration and has been stretched. It consists of layers containing high/medium density polyethylene, medium density polyethylene, and linear low density polyethylene. This sequence balances ink adhesion, heat resistance, and manufacturability. Stretching the substrate further improves properties. The stretched multilayer substrate can be used as a base for laminates like packaging materials, with improved ink adhesion and heat resistance compared to conventional laminates made by laminating different resin films. The laminates can also have better recyclability since they are made of the same polyethylene material throughout.
4. Multilayer Substrate with Stretched Polypropylene Core and Polar Resin Coating Layer
DAI NIPPON PRINTING CO LTD, 2024
Multilayer substrate for packaging materials with improved gas barrier properties and adhesion between layers. The substrate has a stretched polypropylene layer sandwiched between an outer layer and an inner coating layer. The coating layer contains a resin with polar groups to improve adhesion of subsequent layers like vapor deposited films. This prevents delamination and improves gas barrier performance compared to polypropylene-only substrates. The multilayer substrate can be used in packaging applications and the packaging material is made by laminating the substrate with additional layers like vapor deposited films and sealant layers.
5. Cover Tape with Sealing Layer Exhibiting Specified Peak Apex Density and Surface Slope
SUMITOMO BAKELITE CO LTD, 2024
Cover tape for electronic component packaging and electronic parts packaging body that suppresses adhesiveness and suppresses adhesion of components. The cover tape has a base material layer and a sealing layer on one side. The sealing layer has optimized surface properties to reduce adhesiveness and component adhesion. The sealing layer has a peak apex density of 3×10³ cm-2 and a root mean square slope of 1 µm or less. These surface property values suppress adhesiveness and component adhesion.
6. Laminated Packaging Material with Polyolefin Base and Gas Barrier Layer
TOYOBO CO LTD, 2024
Environmentally friendly packaging material with improved gas barrier properties, processability, and toughness for convenience. The packaging material has a laminated structure with a base film mainly made of polyolefin resin and a heat-sealable layer. At least one base film is a laminated film with a gas barrier layer. The peeled-off base film has low thermal elongation (6% or less at 130°C) and low oxygen permeability (60 ml/m2 at 23°C/65% RH) for environmental benefits. The gas barrier layer can be inorganic thin films or coatings. The laminated structure provides gas barrier, heat resistance, and sealability while reducing environmental impact compared to mono-material designs.
7. Dry Food Packaging Laminate with Biaxially Oriented Polypropylene Base Layer and Ethylene-α-Olefin Copolymer Heat Seal Layer
TORAY FILM PROCESSING CO LTD, 2024
Dry food packaging laminate and bag with improved impact resistance, heat sealability, and bag-making processability. The laminate has a base layer made of a biaxially oriented polypropylene film with high elastic modulus (500 MPa or more at 100°C) to prevent bag deformation during filling. The heat seal layer is mainly polypropylene with an ethylene-α-olefin copolymer having a melting point of 125-145°C and a 973cm-1 peak intensity divided by 973cm-1 peak intensity of 0.1-0.3. This balance of properties provides good impact resistance, low-temperature heat sealability, and bag-making processability for recyclable, environmentally friendly food packaging.
8. Single-Layer Barrier Laminate with Hydroxy Polyurethane, Swellable Layered Silicate, and Cationic Resin on Paper Substrate
2024
Barrier laminate for packaging materials with improved barrier properties and reduced environmental impact. The laminate has a single barrier layer on one side of a paper substrate. The barrier layer contains a hydroxy polyurethane, a swellable layered silicate, and a cationic resin. This layer provides both water vapor and gas barrier properties at high levels with a small number of layers compared to conventional multilayer laminates. The hydroxy polyurethane, swellable silicate, and cationic resin combination enables the high barrier performance. The barrier laminate has low water vapor and oxygen permeability, high redisintegration of the paper substrate, and can be used in packaging applications.
9. Gas Barrier Film with Infrared Spectrum-Based Undercoat Layer Peak Ratio in Stretched Propylene-Based Polymer Structure
RM TOCELLO CO LTD, 2024
Gas barrier film, packaging material, and package with improved barrier properties for containing food, pharmaceuticals, electronics, and other products. The gas barrier film has a specific peak ratio in the infrared absorption spectrum of the undercoat layer to improve oxygen and water vapor barrier properties. The peak ratio is obtained by adjusting the absorbance heights of specific wavenumbers in the undercoat layer infrared spectrum. This improves barrier properties without using expensive materials like polyester films. The film structure is a stretched propylene-based polymer film with an undercoat layer and inorganic layer. The undercoat layer has specific peak heights at 1490, 1600, and 1780 cm-1. The peak ratio P1/P2 is calculated from these absorbance heights. The gas barrier film with this peak ratio has improved barrier properties
10. Packaging Material with Base Paper and Dual Coatings for Uniform Barrier Properties
DELSCI GMBH, 2024
Packaging material with low variance in barrier properties to extend shelf life of packaged products without using excessive coating materials. The packaging material has a base paper with a specific weight range, and coatings with cross-linked hydroxy polymer and wax. The base paper weight is 30-90 g/m2 to balance homogeneity and barrier effect. The first coating forms an oxygen barrier with cross-linked hydroxy polymer, and the second coating forms a water vapor barrier with polymer and wax. This combination reduces variance in barrier properties compared to high-weight base paper or excessive coatings.
11. Packaging Material with Low Basis Weight Paper Base and Cross-Linked Hydroxyl Oxygen Barrier Coating
DELFORTGROUP AG, 2024
Packaging material with low variance in barrier properties like water vapor permeability to extend shelf life of packaged products. The packaging has a low basis weight paper base, an oxygen barrier coating with cross-linked hydroxyl groups, and a water vapor barrier coating with polymer and wax. Calendering between coatings smoothes the surface for low variance. The average water vapor permeability is 2-100 g/(m2*24h) with a formula for variance. This allows lower average barrier while reducing variance to extend shelf life compared to high average barrier materials.
12. Paper-Based Laminate with Gas Barrier Layer and Calibrated Heat Seal Layer Thickness
MITSUI CHEMICALS INC, 2024
Paper-based packaging material with improved gas barrier and heat seal properties. The packaging material has a laminate structure with a paper substrate, gas barrier layer, and heat seal layer. The amount of heat seal layer is carefully adjusted to balance gas barrier and heat seal performance. This prevents reduction in gas barrier by the heat seal layer while maintaining sufficient heat seal strength. The optimized heat seal layer thickness range is 1.0-7.0 g/m2. This allows the laminate to have both excellent gas barrier properties and heat sealability for better packaging performance.
13. Platform for Collaborative Management of Packaging Material Structures with Centralized Data Sharing and Coordination
Peopleus Co., Ltd., PPLUS CO LTD, 2024
A platform for collaborative management of packaging material structures across product manufacturing and sales entities to improve recycling efficiency. The platform allows participants like product makers, suppliers, and recyclers to register product specs and packaging details. It coordinates requests for packaging material info between parties involved in product production. The platform centralizes and shares this packaging data to enable systematic collection, analysis, and management of packaging structures.
14. Polyester Resin Composition with Furandicarboxylic Acid-Based Resin and Thermoplastic Elastomer Containing Isophthalic Acid and Butadiene Units
MITSUBISHI CHEMICAL CORP, 2024
Polyester resin composition for films with improved barrier properties and mechanical strength compared to traditional polyethylene terephthalate (PET) resins. The composition contains a furandicarboxylic acid-based polyester resin (A) and a thermoplastic elastomer (B) containing isophthalic acid, tetramethylene glycol, and butadiene units. The thermoplastic elastomer has specific storage modulus and loss tangent properties at low temperatures. The composition provides balance between barrier properties and mechanical strength for films used in packaging applications.
15. Process for Producing Biodegradable Packaging Materials from Waste Jute Bags with Delignification, Phosphorylation, and Fiber Property Modifications
INDIAN INSTITUTE OF TECHNOLOGY VARANASI, 2024
A process for making biodegradable packaging materials from waste jute bags that has enhanced mechanical strength, water absorption, flame and heat resistance, low thermal conductivity, and high reflectance. The process involves delignifying the waste jute, phosphorylating it, washing, drying, and further treatments like homogenization, sonication, freezing, and lyophilization to modify the jute fiber properties. This results in biodegradable packaging materials with improved functionalities like water absorption, flame retardancy, and low thermal conductivity compared to unmodified jute bags.
16. Cyclic Structure Bridging Agent with Si-Containing Groups for Enhanced Heat Resistance and Tensile Strength in Encapsulating Materials
HANGZHOU FIRST APPLIED MATERIAL CO LTD, 2024
Bridging agent, composition, masterbatch, encapsulating glue film, and electronic component that improve the heat resistance and tensile strength of encapsulating materials used in electronic components like solar cells, displays, and touchscreens. The bridging agent has a cyclic structure with aligned Si-containing groups. Adding a small amount of this bridging agent to the encapsulating resin improves the heat resistance and tensile strength of the encapsulating glue film. This prevents failure and shortening of component lifespan due to thermal and mechanical stress during encapsulation and operation.
17. Laminated Metal Sheet with Uniaxially Oriented Laminate Layer and Specific Copolyester Adhesion Layer
TATA STEEL IJMUIDEN BV, 2024
Laminated metal sheet for packaging applications with improved adhesion and barrier properties compared to conventional methods. The laminated metal sheet has a predominantly uniaxially oriented laminate layer with an adhesion layer containing a specific copolyester and a bulk layer of poly(ethylene terephthalate). The laminate layer is preheated before application to provide initial adhesion, then post-heated without melting the bulk layer. This produces a specific Euclidean distance matrix between ATR FTIR spectra. The uniaxial orientation reduces deformation during forming. The specific copolyester in the adhesion layer improves adhesion to the metal. The post-heating prevents crazing and delamination during forming and opening.
18. Multilayer Packaging Film with Specific Anchor Coat and Inorganic Thin Film Structure for Enhanced Moist Heat Durability
TOYOBO CO LTD, 2024
A multilayer packaging film with improved gas barrier properties and adhesion after moist heat treatments like boiling and retorting. The film has a specific multilayer structure with a base film, an anchor coat, an inorganic thin film, and an optional protective layer. The anchor coat layer is adhered with less than 0.50 g/m2 weight to prevent blocking. The multilayer film has a water content of 0.2% or less and a water content ratio in the anchor coat layer of 1.0-10.0. This controlled water content prevents degradation after moist heat treatments. The adhesion and barrier properties of the multilayer film after moist heat treatments are maximized.
19. Hybrid Biocomposite Film Comprising Whey Protein Isolate Matrix with Chitosan and Silica Fillers
LPPM UNIVERSITAS SYIAH KUALA, 2024
Hybrid biocomposite film for food packaging that combines whey protein isolate, chitosan, and silica to improve properties like strength and antibacterial activity. The film consists of a whey protein isolate matrix with added chitosan and silica fillers. The chitosan provides antimicrobial properties while the silica increases strength. The composite films have higher tensile strength and elongation compared to the whey protein isolate film. The chitosan concentration of 1.5% and silica concentration of 5% provide optimal antibacterial properties against E. coli.
20. Aqueous Overcoat Agent with (Meth)acrylic and Polyester Resin for Transparent Protective Layer Formation
ARTIENCE CO LTD, 2024
Aqueous overcoat agent for forming a transparent protective layer on printed packaging material that improves heat resistance, gloss, and kneading resistance compared to existing aqueous overcoats. The agent contains a binder resin with specific properties. The resin is an aqueous (meth)acrylic resin with at least 40% solid content and a ring structure content of 0.5-30%. The resin can also contain a polyester resin. The aqueous (meth)acrylic resin provides heat resistance, gloss, and kneading resistance, while the polyester resin enhances adhesion. The resin composition improves gloss of heat-sealed areas, reduces deterioration of the protective layer during heat-sealing, and maintains kneading resistance.
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