High-Performance Coating Systems for Packaging

Biaxially oriented polyester film with non-slip surface, transparency, and easy winding for use in packaging applications like food containers and top seals. The film has two layers, A and B, both containing polyethylene terephthalate (PET). The dynamic friction coefficient of the A layer surface, the friction coefficient between A and B layers, and the haze are controlled within specified ranges to balance slipperiness, transparency, and processability. The film's non-slip surface prevents stacked containers from collapsing when pressed together.

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A PVDC (polyvinylidene chloride) emulsion for pharmaceutical packaging that provides improved barrier properties, thermal stability, and long-term stability compared to conventional PVDC emulsions. The emulsion is made by using a silica sol as the dispersant instead of traditional surfactants. This avoids issues like decomposition, hydrolysis, migrant formation, crystallization, and poor thermal stability when heating. The silica sol also improves the water vapor barrier performance of the coating. The PVDC emulsion formulation contains 35-50% vinylidene chloride monomer, 0.5-5% comonomer, 0.1-0.5% initiator, 0.01-0.1% stabilizer, 5-7% silane coupling agent modified silica sol, and 30-5

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Packaging material and packaging made from a paper substrate with a water-soluble sealing layer applied to one side. The water-soluble sealing media, like PVOH, is only partially applied to one part of the sealing area before sealing. The other part of the sealing area contacts the applied sealing media during sealing. This allows reducing sealing media usage compared to fully coated seams. The water-soluble sealing media dissolves during packing or consumption, leaving behind a paper-only packaging.

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Packaging material and method for producing packaging that reduces microplastics and enables recyclability. The packaging uses a paper base layer with a sealing media applied to specific areas. This allows reliable sealing without using multiple non-biodegradable layers. The sealing media is water-soluble and applied selectively to the sealing areas. The paper base is recyclable in paper recycling processes. The packaging can have high barrier properties and is suitable for food like coffee.

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Hermetically sealed packaging for viscous cosmetics like creams and serums in the form of a pyramid made of foil-coated paper. The packaging has a vertical seam joining the upper and lower sealed ends at 90 degrees. The upper end has a special section with a tear line that initiates opening. This allows easy opening of the packaging by tearing along the initiation line instead of breaking the seals or cutting the corners. The corrugated surface on the sealed ends provides grip for tearing.

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Environmentally friendly packaging material that is biodegradable and/or recyclable. The packaging has a carrier substrate with coating layers. The coating layers are applied in a specific sequence: first coating, second coating directly on the first, and optionally a third coating indirectly on the second. The coating layers contain binders, pigments, and additives like polysaccharides, surfactants, and preservatives. The carrier substrate can be made of cellulose fibers. The coating layers have specific weight percentages of components. The packaging material can be produced using specific coating colors with viscosities suitable for industrial machines. The packaging meets standards like EN 1186 for food safety.

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Paper-based packaging film with improved light barrier, moisture barrier, and recyclability for food products like butter and margarine. The film has a paper component, a polymeric film, a metallic flake layer printed on the polymeric film, and a white pigment layer between the metallic flake layer and the paper. The metallic flake layer provides light blocking, the white pigment layer enhances paper appearance, and the adhesive between the layers enables clean separation during recycling. The metallic flake grammage is kept low to balance barrier and recyclability.

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Barrier substrate for packaging containers with excellent gas barrier properties. The barrier substrate is made by coextruding a polyolefin-based stretched film with two resin layers containing polyolefin as the main component and an optional adhesive layer. A vapor deposition film is then applied to the outer surface. The barrier substrate can replace metal-coated substrates for better recyclability. The polyolefin-based barrier has good gas barrier properties and can be used in packaging containers without delamination or corrosion issues when filled with reactive contents.

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Packaging film for bags and pouches that has improved anti-blocking properties to prevent sticking and clogging. The film has one surface with a roughness of 1-10 microns due to blending iron powder into the propylene resin. This roughness reduces friction and prevents sticking compared to smooth surfaces. The iron powder also absorbs oxygen to improve barrier properties. The rough surface can be formed by blending iron powder into the resin at 1-40% mass.

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Multilayer substrate for packaging materials with improved gas barrier properties and adhesion between layers. The substrate has a stretched polypropylene layer sandwiched between an outer layer and an inner coating layer. The coating layer contains a resin with polar groups to improve adhesion of subsequent layers like vapor deposited films. This prevents delamination and improves gas barrier performance compared to polypropylene-only substrates. The multilayer substrate can be used in packaging applications and the packaging material is made by laminating the substrate with additional layers like vapor deposited films and sealant layers.

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Low opacity, biodegradable, and heat-sealable paper made from cellulose fibers coated with a bio-based wax to reduce opacity and improve barrier properties. The paper has a base sheet of refined softwood cellulose fibers with a basis weight of 10-25 g/m2. It is coated with a transparency agent like a coconut-based wax and a heat-sealable coating like a thermoplastic starch or protein. The coated paper has opacity less than 35% and can be used for packaging without supercalendering.

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Coating packaging materials like paper and cardboard with a thixotropic aqueous mixture to improve barrier properties like reducing gas and moisture transfer through the material. The coating composition contains smectite clay, a water-soluble polymer, and a cross-linking agent that links the clay to the polymer. Applying the mixture to a surface and heat treating crosslinks the clay-polymer barrier. This provides coated packaging with improved barrier properties for replacing single-use plastic in produce shipping.

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High-processability, high-temperature sterilization paint for the exterior of bottle cans that replaces the traditional 2-coat system with a simplified 1-coat overvarnish. The 1-coat composition contains specific resins to provide processability, adhesion, and sterilization properties similar to the 2-coat system. It uses a high molecular weight saturated polyester, a soft amino resin (like urea or blocked isocyanate) instead of melamine, and a low molecular weight epoxy resin. The composition replaces the size paint used for adhesion and processability, allowing a thinner coating with better flexibility and reduced damage during processing.

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Cover tape for electronic component packaging and electronic parts packaging body that suppresses adhesiveness and suppresses adhesion of components. The cover tape has a base material layer and a sealing layer on one side. The sealing layer has optimized surface properties to reduce adhesiveness and component adhesion. The sealing layer has a peak apex density of 3×10³ cm-2 and a root mean square slope of 1 µm or less. These surface property values suppress adhesiveness and component adhesion.

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Barrier-coated cellulose-based fibrous substrate for use in oxygen-sensitive packaging materials like cartons for liquid foods. The substrate has a cellulose base with a steam-resistant coating and an oxygen barrier coating applied by dispersion coating and drying. The cellulose substrate density is 700-800 kg/m3 and grammage 30-80 g/m2 for good porosity. The steam coating contains inorganic particles and polymer binder. This improves adhesion for the oxygen barrier coating. The substrate provides oxygen barrier in laminated packaging materials.

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Functional reinforcing paper with insect repellent, antibacterial, deodorizing, moisture proofing, and freshness maintaining properties for improved packaging quality. The paper has a coating with a functional material like insect repellent, antibacterial agent, deodorant, freshness retainer, or desiccant. It can also be used as a packaging material itself with contact surfaces containing the functional material. The coating enhances strength, water resistance, and oil resistance.

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Packaging material with reduced static electricity that can be manufactured using a gravure printing process. The material has an antistatic coating layer formed on a multilayer film using an antistatic treatment solution mixed with ethanol. The coating is applied by gravure printing and then dried. The antistatic coating contains polyurethane resin, conductive polymer, surfactant, crosslinker, and fluororesin. Ethanol improves coating properties, speed, and safety. The antistatic coating reduces friction static electricity to prevent contents from sticking to the packaging.

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Thermally insulated, waterproof, and high-strength packaging bag that provides improved protection for goods while reducing wrinkling and damage. The bag uses a composite structure with outer and inner paper layers sandwiched between insulating foam layers. Elastic adhesive is used to bond the layers. The outer layer has a convex buffer structure that disperses pressure. The insulating foam has a gradient height convex structure to prevent wrinkling. The adhesive is a polyurethane emulsion with thickener, wetting agent, and silane coupling agent for strength and elasticity.

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A semiconductor packaging technique that improves reliability of power semiconductor packages, particularly for next generation devices like SiC, GaN, and Ga2O3. The technique involves modifying the solder interface between the semiconductor element and substrate to prevent delamination and cracking. The modification involves using a specific solder alloy composition, thin film stack sequence, and solder geometry to reduce diffusion of elements like Ni and Au into the interface. This prevents peeling and degradation of the bond strength between the semiconductor and substrate during repeated heating and cooling cycles. The modified solder interface provides improved reliability for power semiconductor packages operating at higher temperatures and currents.

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A cover tape for packaging electronic components that reduces adhesion of components during transportation. The cover tape has a sealing layer with specific surface properties to prevent component adhesion. The sealing layer has a low roughness (0.05-0.5 μm) and low peak density (3x10/cm2) on its exposed surface. These surface characteristics suppress component adhesion when the tape is peeled off during transportation.

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