Modern packaging materials face increasingly demanding requirements for barrier properties, mechanical strength, and environmental impact. Current systems achieve oxygen transmission rates (OTR) of 0.1-1.0 cc/m²/day and water vapor transmission rates (WVTR) below 0.5 g/m²/day, but maintaining these properties during thermal processing, folding, and extended shelf life remains a significant challenge.

The fundamental challenge lies in developing materials that can simultaneously provide multiple functional properties - barrier performance, mechanical strength, processing stability, and sustainability - without compromising any single attribute.

This page brings together solutions from recent research—including modified polyvinyl alcohol barrier systems, natural fiber-based transparent composites, multi-layer architectures with optimized powder distribution, and crosslinked polymer matrices. These and other approaches demonstrate how packaging materials can be engineered to meet demanding performance requirements while advancing sustainability goals.

1. Polyisocyanate Composition from Xylene Diisocyanate and Diol with Reduced Monomer Content

DIC CORP, 2025

A polyisocyanate composition for two-component curing applications like adhesives and coatings. The composition contains a specific type of polyisocyanate made by reacting xylene diisocyanate and a diol with a molecular weight of 65-300. This polyisocyanate has lower diisocyanate monomer content compared to conventional polyisocyanates. It provides improved safety and reduced migration concerns in applications like food packaging adhesives. The lower diisocyanate monomer content reduces the risk of unreacted diisocyanate remaining in the final product.

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2. Polymer Compositions with Biodegradable Polyester Blends and Hydrophobic Additives for Flexible Films

LA BOULANGERE, 2024

Biodegradable and compostable polymer compositions for flexible food packaging films that have low water vapor permeability. The compositions contain a mixture of biodegradable polyesters, including rigid polyesters like PBS, PLA, and PHA, as well as flexible polyesters like PBAT and PCL. The compositions also have small amounts of hydrophobic additives like behenamide. The blends have desirable mechanical properties like high modulus, strength, and elongation for packaging applications.

3. Laminated Packaging Film with Multi-Layered Ethylene Copolymer Structure for High-Temperature Retort and Impact Resistance

DIC CORP, 2024

Laminated films for packaging materials that have excellent retort resistance at high temperatures and impact resistance at high temperatures for applications like retort sterilization. The films have a layered structure with a surface layer, an intermediate layer, and a heat-sealable layer. The surface layer contains a copolymer of ethylene and a monomer like ethyl acrylate or methyl acrylate. The intermediate layer contains a copolymer of ethylene and a monomer like ethyl acrylate, methyl acrylate, or maleic anhydride. The copolymers in the layers have specific compositions and Mw/Mn ratios for balanced retort resistance and impact strength. The layered film structure provides both good retort resistance at high temperatures and impact resistance at high temperatures.

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4. Natural Fiber-Based Transparent Composites with UV-Induced Crosslinked Matrix

INDIAN INSTITUTE OF TECHNOLOGY DELHI, 2024

Natural fiber-based transparent composites for food packaging that provide a sustainable alternative to fossil fuel-based packaging materials. The composites are made by UV polymerization of alkene and thiol-based monomers with natural fibers like jute. The UV radiation initiates crosslinking reactions to form a tightly bonded matrix around the fibers, resulting in high transparency (>90%) for packaging applications where visibility of contents is essential. The composites offer benefits of natural fiber composites with improved mechanical properties compared to neat polymer films.

5. Reinforced Paper with Functional Coating for Insect Repellency, Antibacterial, and Moisture Barrier Properties

THE INDUSTRY & ACADEMIC COOPERATION IN CHUNGNAM NATIONAL UNIVERSITY, Chungnam National University Industry-Academic Cooperation Foundation, 2024

Functional reinforcing paper with insect repellent, antibacterial, deodorizing, moisture proofing, and freshness maintaining properties for improved packaging quality. The paper has a coating with a functional material like insect repellent, antibacterial agent, deodorant, freshness retainer, or desiccant. It can also be used as a packaging material itself with contact surfaces containing the functional material. The coating enhances strength, water resistance, and oil resistance.

6. Composite Packaging Bag with Multilayer Structure and Convex Buffer Design

DONGGUAN TAIHONG PACKAGING CO LTD, 2024

Thermally insulated, waterproof, and high-strength packaging bag that provides improved protection for goods while reducing wrinkling and damage. The bag uses a composite structure with outer and inner paper layers sandwiched between insulating foam layers. Elastic adhesive is used to bond the layers. The outer layer has a convex buffer structure that disperses pressure. The insulating foam has a gradient height convex structure to prevent wrinkling. The adhesive is a polyurethane emulsion with thickener, wetting agent, and silane coupling agent for strength and elasticity.

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7. Biodegradable Nanocomposite Films with Biosynthesized Zirconium Nanoparticles Capped with Arachisan for Antimicrobial and Oxidation Inhibition

SUJITHA POMBALA, 2024

Biodegradable nanocomposite food packaging films that provide enhanced antimicrobial and oxidation inhibition properties to prevent spoilage and pathogen growth. The films are made by incorporating biosynthesized zirconium nanoparticles capped with a bioactive compound called Arachisan derived from peanut leaves. The ArZrNPs provide antimicrobial activity against food-borne pathogens like Salmonella and E. coli. They also scavenge free radicals to prevent oxidation. The nanoparticles are dispersed in biodegradable polymer films for sustainable packaging with extended shelf-life and reduced pathogen risk.

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8. Biocomposite Film with Whey Protein Matrix and Chitosan-Silica Fillers

LPPM UNIVERSITAS SYIAH KUALA, 2024

Hybrid biocomposite film for food packaging that combines whey protein isolate, chitosan, and silica to improve properties like strength and antibacterial activity. The film consists of a whey protein isolate matrix with added chitosan and silica fillers. The chitosan provides antimicrobial properties while the silica increases strength. The composite films have higher tensile strength and elongation compared to the whey protein isolate film. The chitosan concentration of 1.5% and silica concentration of 5% provide optimal antibacterial properties against E. coli.

9. Composite Packaging Bag with Multi-Layered Structure and Polyurethane-Based Adhesive System

DONGGUAN TAIHONG PACKAGING CO LTD, 2024

High-strength packaging bag with improved heat insulation, water resistance, and compression resistance compared to conventional bags. The bag has a composite structure with outer and inner layers sandwiched between insulating layers. The outer and inner layers provide strength and compressive resistance, while the insulating layers prevent air flow and moisture. Adhesive layers connect the layers. The adhesive is a polyurethane emulsion with tackifiers, impregnating agents, and silane coupling agents for stability and dispersion.

10. Grass-Derived Nanomaterial-Infused PVA Film with Embedded Carbon Dots, Cellulose Nanofibers, and Silver Nanoparticles

NATIONAL INSTITUTE OF TECHNOLOGY CALICUT, 2024

Preparing a grass-derived multifunctional nanomaterial film for food packaging that enhances mechanical properties, water resistance, UV protection, oxygen scavenging, and antimicrobial properties. The film is made by incorporating nanomaterials extracted from dried darbha grass, like carbon dots, cellulose nanofibers, and silver nanoparticles, into PVA films. The grass nanomaterials improve the film's performance compared to standard PVA films.

11. Bioplastic Composition Incorporating Chitosan and Nanochitosan Fillers Derived from Mango Seed Waste

CAMBRIDGE INSTITUTE OF TECHNOLOGY BENGALURU, 2024

Bioplastics made from agricultural waste like mango seeds, filled with chitosan or nanochitosan, for use as sustainable food packaging. The bioplastics have improved properties like reduced water vapor transmission, better mechanical strength, and antimicrobial activity compared to the pure mango seed bioplastic. The chitosan and nanochitosan fillers also reduced water uptake. The recommended bioplastics for food packaging are 20% CS-30% Sor-10% CA and 30% NCS-20% Sor-10% CA.

12. Crosslinked Shellac Resin Coating for Water and Grease Resistance on Molded Pulp Products

INDIAN INSTITUTE OF TECHNOLOGY ROORKEE, 2024

A food-grade barrier coating for molded pulp products like bowls, trays, and containers that provides water and grease resistance. The coating is made by crosslinking shellac resin applied to the pulp. The crosslinking involves thermal aging in an oven to melt and fuse the shellac chains. This creates a durable, water-repellent coating that penetrates the pulp fibers. The coated pulp products have low cobb (water absorption) and kit (grease penetration) values, making them suitable for food packaging. The crosslinked shellac barrier meets food migration limits at elevated temperatures.

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13. Biodegradable Packaging Material Comprising Chitosan-Coated Banana Leaves

DR A SOWMYA, 2024

A sustainable and biodegradable packaging material made from coating chitosan on dry banana leaves. The method involves spreading a chitosan-glycerol solution onto a banana leaf, letting it dry, and repeating on the other side. This creates a flexible, smooth, and biodegradable packaging material that can be used for food items. The chitosan coating provides strength and moisture barrier properties, while also degrading completely in soil within 15 days.

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14. Starch-Based Polymer Composition with Ionic Liquid Plasticizers and Biodegradable Polyester

KARAN SUBHASH CHAVAN, 2024

Biodegradable starch-based polymer composition with ionic liquid plasticizers for sustainable packaging. The composition involves blending native starch, biodegradable polyester, and an ionic liquid plasticizer to create a thermoplastic starch film that is stable under varying humidity conditions and has improved mechanical properties compared to traditional starch blends. The ionic liquid plasticizer prevents retrogradation and maintains stability even after storage. The composition offers an eco-friendly alternative to synthetic plastics for packaging applications.

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15. Gelatin-Based Biodegradable Films with Copper and Zinc Oxide Nanoparticles for Enhanced Stability and Antimicrobial Properties

V VENUPRIYA, 2024

Biodegradable food packaging films made from gelatin with added copper and zinc oxide nanoparticles that have enhanced physical stability and antimicrobial properties compared to plain gelatin films. The nanoparticles crosslink with the gelatin to improve moisture resistance, strength, and durability for food packaging applications. The copper and zinc ions released from the nanoparticles also have antibacterial effects to prevent microbial contamination on food surfaces.

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16. Biodegradable Food Packaging with Multi-Layer Structure Incorporating Plant Extracts, Graphene Oxide, and Calcium Carbonate

PACKSTORY CO LTD, 2024

Biodegradable food packaging material made from natural components like plant extracts, graphene oxide, and calcium carbonate. The packaging has layers of paper, adhesive, and a coating. The base layer is made from a copolymer resin, polyethyleneimine, calcium carbonate, tourmaline powder, and plant extract. The adhesive layer contains PLA, lactic acid oligomer, PBAT, tetraethylene glycol diacrylate, sisal fiber, mineral oil, and plant oil. The coating layer is made from polyurethane acrylate resin, PLA, graphene oxide, plant extract, and plant oil. The packaging provides improved biodegradability, reduced oxygen permeability, and antibacterial function compared to conventional plastic packaging.

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17. Biopolymer-Based Biodegradable Packaging with Nanobacterial Cellulose and PEG400 Reinforcement

UNIVERSITY OF AGRICULTURAL SCIENCES DHARWAD, 2024

Biodegradable food packaging materials made from biopolymers like PLA, nanobacterial cellulose (NBC), and PEG400. The materials can be used for packaging fruits, vegetables, shoots, seeds, etc. The NBC is produced from a specific strain of Bacillus licheniformis. The PLA-NBC composite materials have improved mechanical properties like tensile strength compared to PLA alone. The NBC provides stiffness and PEG400 adds elasticity. The materials are also antimicrobial. The NBC can be coated onto paper or formed into membranes. The PLA-neem extract coating is another biodegradable option.

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18. Biodegradable Nanocomposite Packaging Materials Comprising Polylactic Acid and Nano Bacterial Cellulose

KLE TECHNOLOGICAL UNIVERSITY, 2024

Biodegradable food packaging materials made from biodegradable nanocomposites based on polylactic acid (PLA) combined with nano bacterial cellulose (NBC) and optionally polyethylene glycol 400 (PEG400). The nanocomposites can be applied as coatings on secondary surfaces like paper or formed into membranes. The nanocomposites provide improved mechanical strength and barrier properties compared to PLA alone, making them suitable for food packaging. The nanocomposites can also be antibacterial due to the NBC content. The PLA-NBC composites can be prepared by mixing the components with stirring and spreading to dry.

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19. Biodegradable Plastic Film Comprising Pear Waste, Starch, and Glycerol with Enhanced Mechanical and Barrier Properties

DR SANJIT KUMAR, 2023

Active biodegradable plastic packaging film made from pear waste that has improved mechanical properties, UV barrier, oil barrier, and biodegradability compared to conventional plastics. The film is made by combining mashed pear peel and pulp extract, starch solution, and glycerol. The pear waste acts as a filler to enhance properties, starch as a crosslinking agent, and glycerol as a plasticizer. The film is cast and cured to create a biodegradable packaging material with functional properties like antioxidant activity and moisture control. The film can be used in food packaging, pharmaceuticals, and other applications requiring sustainable and active packaging solutions.

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20. Method for Producing Biodegradable Packaging Material from Rice Straw Waste via Delignification and Phosphorylation

INDIAN INSTITUTE OF TECHNOLOGY (BANARAS HINDU UNIVERSITY) VARANASI, 2023

Method of making biodegradable packaging material from rice straw waste using delignification and phosphorylation to create sustainable, biodegradable, and thermally stable packaging. The process involves delignifying rice straw to remove lignin, then phosphorylating it to improve properties like strength and water resistance. The phosphorylated rice straw is dispersed in water, sonicated, cast, and dried to make films, cups, aerogels, and drinking straws for food packaging. The biodegradable packaging replaces single-use plastics and reduces waste.

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