Packaging Additives Systems for Material Enhancement

Cell-based cushioning material that combines the protective function of plastic with the sustainability of paper. The material has a flat structure with deformed, curved cells instead of the usual straight walls. It is made by pressing a flat cell structure to deform the cells. The curved walls provide impact protection without losing shape. The material is suitable for packaging, insulation, furniture, sports mats, etc.

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A polyisocyanate composition for two-component curing applications like adhesives and coatings. The composition contains a specific type of polyisocyanate made by reacting xylene diisocyanate and a diol with a molecular weight of 65-300. This polyisocyanate has lower diisocyanate monomer content compared to conventional polyisocyanates. It provides improved safety and reduced migration concerns in applications like food packaging adhesives. The lower diisocyanate monomer content reduces the risk of unreacted diisocyanate remaining in the final product.

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Gas barrier laminate, packaging material, and vacuum insulation material that have excellent gas barrier properties even after folding. The laminate has a specific structure with layers: a polyolefin base layer, a first polyvinyl alcohol (PVA) layer, a vapor deposition layer, and a second PVA layer. The vapor deposition layer is between the two PVA layers. The indentation hardness of the second PVA layer is 0.5 GPa or less. This laminate design provides improved gas barrier performance compared to mono-material polyolefin laminates after folding, which is important for applications like foldable packaging and vacuum insulation.

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A PVDC (polyvinylidene chloride) emulsion for pharmaceutical packaging that provides improved barrier properties, thermal stability, and long-term stability compared to conventional PVDC emulsions. The emulsion is made by using a silica sol as the dispersant instead of traditional surfactants. This avoids issues like decomposition, hydrolysis, migrant formation, crystallization, and poor thermal stability when heating. The silica sol also improves the water vapor barrier performance of the coating. The PVDC emulsion formulation contains 35-50% vinylidene chloride monomer, 0.5-5% comonomer, 0.1-0.5% initiator, 0.01-0.1% stabilizer, 5-7% silane coupling agent modified silica sol, and 30-5

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Biodegradable and compostable polymer compositions for flexible food packaging films that have low water vapor permeability. The compositions contain a mixture of biodegradable polyesters, including rigid polyesters like PBS, PLA, and PHA, as well as flexible polyesters like PBAT and PCL. The compositions also have small amounts of hydrophobic additives like behenamide. The blends have desirable mechanical properties like high modulus, strength, and elongation for packaging applications.

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Laminated films for packaging materials that have excellent retort resistance at high temperatures and impact resistance at high temperatures for applications like retort sterilization. The films have a layered structure with a surface layer, an intermediate layer, and a heat-sealable layer. The surface layer contains a copolymer of ethylene and a monomer like ethyl acrylate or methyl acrylate. The intermediate layer contains a copolymer of ethylene and a monomer like ethyl acrylate, methyl acrylate, or maleic anhydride. The copolymers in the layers have specific compositions and Mw/Mn ratios for balanced retort resistance and impact strength. The layered film structure provides both good retort resistance at high temperatures and impact resistance at high temperatures.

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Natural fiber-based transparent composites for food packaging that provide a sustainable alternative to fossil fuel-based packaging materials. The composites are made by UV polymerization of alkene and thiol-based monomers with natural fibers like jute. The UV radiation initiates crosslinking reactions to form a tightly bonded matrix around the fibers, resulting in high transparency (>90%) for packaging applications where visibility of contents is essential. The composites offer benefits of natural fiber composites with improved mechanical properties compared to neat polymer films.

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Multilayer substrate for packaging materials with improved gas barrier properties and adhesion between layers. The substrate has a stretched polypropylene layer sandwiched between an outer layer and an inner coating layer. The coating layer contains a resin with polar groups to improve adhesion of subsequent layers like vapor deposited films. This prevents delamination and improves gas barrier performance compared to polypropylene-only substrates. The multilayer substrate can be used in packaging applications and the packaging material is made by laminating the substrate with additional layers like vapor deposited films and sealant layers.

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Laminate sheet and food packaging container with reduced variation in hiding power when filled with a high percentage of inorganic powder. The laminate sheet has a three-layer structure with an inner layer containing the inorganic powder, and outer layers without the powder. The powder particle size distribution is optimized: D20 2.0-3.4 μm, D50 4.8-7.6 μm, D70 7.7-11.6 μm. The inner layer has higher powder content than the outer layers. The powder content is 40-80% by mass of the laminate sheet. The outer layer thickness ratio is 2-20% of the total sheet thickness. This configuration suppresses hiding power variation when producing sheets with high inorganic powder content.

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Eco-friendly laminated film for packaging applications that maintains barrier properties and bonding strength after heat sterilization. The film has layers: an outermost stretched PP film, a barrier coating of modified PVA, an adhesive layer, an inner stretched PP film, and a heat seal layer of unstretched PP with lower melting point than the outermost layer. The barrier coating contains modified PVA crosslinked with organosilane compounds. The inner PP film has a lower melting point than the outermost film. This configuration allows the film to retain gas barrier and adhesion after heat sterilization.

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Functional reinforcing paper with insect repellent, antibacterial, deodorizing, moisture proofing, and freshness maintaining properties for improved packaging quality. The paper has a coating with a functional material like insect repellent, antibacterial agent, deodorant, freshness retainer, or desiccant. It can also be used as a packaging material itself with contact surfaces containing the functional material. The coating enhances strength, water resistance, and oil resistance.

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Eco-friendly internal packaging material made from a biocomposite of mycelium, pine needles, wheat straw, and wood powder. The composite is reinforced with pine needles and grown using Pleurotus ostreatus mycelium. It provides cushioning and protection for fragile items like electronics while being fully biodegradable. The composite is made by inoculating the substrate with mycelium, sterilizing, growing, and heat treating to cure.

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Innovative packaging system for eyewear like sunglasses and spectacles that balances product protection and display. The system uses a transparent display panel integrated into a rigid, impact-resistant outer casing. The casing is made of high-strength polymer with shock-absorbing properties and reinforced layers. The display panel is scratch-resistant acrylic or tempered glass. Ergonomic design securely holds the eyewear. Features like UV sterilization, environmental sensors, and biodegradable materials enhance protection and sustainability.

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Packaging material with reduced static electricity that can be manufactured using a gravure printing process. The material has an antistatic coating layer formed on a multilayer film using an antistatic treatment solution mixed with ethanol. The coating is applied by gravure printing and then dried. The antistatic coating contains polyurethane resin, conductive polymer, surfactant, crosslinker, and fluororesin. Ethanol improves coating properties, speed, and safety. The antistatic coating reduces friction static electricity to prevent contents from sticking to the packaging.

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Thermally insulated, waterproof, and high-strength packaging bag that provides improved protection for goods while reducing wrinkling and damage. The bag uses a composite structure with outer and inner paper layers sandwiched between insulating foam layers. Elastic adhesive is used to bond the layers. The outer layer has a convex buffer structure that disperses pressure. The insulating foam has a gradient height convex structure to prevent wrinkling. The adhesive is a polyurethane emulsion with thickener, wetting agent, and silane coupling agent for strength and elasticity.

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Biodegradable packaging made from paper impregnated with propolis extract to provide biocidal and antioxidant properties. The paper is treated with water or ethanol extracts of propolis, a natural bee product with antibacterial, antifungal, and antioxidant activity. The impregnated paper can prevent microbial growth on food products during storage. The propolis extracts also have antimold and antifungal effects. The paper packaging degrades faster than regular paper due to the nutrients in propolis enriching the soil. Consumers prefer the propolis paper due to its natural origin and health benefits.

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A composite support element for packaging heavy products like white goods that provides durability during transportation and stacking. The support element has a base made from cellulosic materials like urea formaldehyde, melamine formaldehyde, or melamine urea formaldehyde glues. This base is covered by layers of paper. An additional layer of metal can be added between the base and paper layers or outside them to further reinforce the support element.

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A biodegradable packaging material made from chicken feathers and a biodegradable polymer called polybutylene adipate terephthalate (PBAT). The process involves extracting keratin from chicken feathers and combining it with PBAT to create a biodegradable composite film for packaging applications. The goal is to replace conventional plastics with a sustainable and compostable alternative that reduces waste and environmental impact.

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A process for making biodegradable packaging materials from waste jute bags that has enhanced mechanical strength, water absorption, flame and heat resistance, low thermal conductivity, and high reflectance. The process involves delignifying the waste jute, phosphorylating it, washing, drying, and further treatments like homogenization, sonication, freezing, and lyophilization to modify the jute fiber properties. This results in biodegradable packaging materials with improved functionalities like water absorption, flame retardancy, and low thermal conductivity compared to unmodified jute bags.

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Biodegradable nanocomposite food packaging films that provide enhanced antimicrobial and oxidation inhibition properties to prevent spoilage and pathogen growth. The films are made by incorporating biosynthesized zirconium nanoparticles capped with a bioactive compound called Arachisan derived from peanut leaves. The ArZrNPs provide antimicrobial activity against food-borne pathogens like Salmonella and E. coli. They also scavenge free radicals to prevent oxidation. The nanoparticles are dispersed in biodegradable polymer films for sustainable packaging with extended shelf-life and reduced pathogen risk.

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