Blow Molding for Hollow Container Production
Blow molding creates hollow containers through precise control of parison formation, air pressure, and cooling dynamics. Modern production lines operate at speeds exceeding 20,000 bottles per hour, while maintaining wall thickness variations within 0.1mm and managing internal pressures up to 40 bar during the blowing phase.
The fundamental challenge lies in controlling parison thickness distribution and temperature uniformity while maximizing production speed and minimizing material waste.
This page brings together solutions from recent research—including advanced parison programming techniques, real-time thickness monitoring systems, multi-layer material handling, and optimized cooling strategies. These and other approaches focus on improving container quality and production efficiency while reducing material consumption and cycle times.
1. Packaging Material with Gas-Release Cutout and Sealing Sections and Fabric Stacking Manufacturing Process
ALPHA CHEMICAL INC, 2024
Eco-friendly packaging material that releases gas without tearing or contamination, and a manufacturing process that reduces complexity, shortens time, increases productivity, and lowers costs. The packaging has sealing sections on opposite sides and a curved section with a cutout in between. This forms an internal space with an airflow path. The cutout allows gas to escape when contents expand. The manufacturing involves stacking fabrics, aligning centers, simultaneous vertical sealing/punching, cutting, and horizontal sealing.
2. Blow Mold Apparatus with Adjustable Stroke Limiting and Motion Detection for Plastic Container Formation
KRONES AG, 2019
Forming apparatus and method for producing plastic containers with more accurate control over the blow molding process. The apparatus has a blow mold with adjustable stroke limiting means for the bottom portion. This allows customizing the mold movement path during expansion. A detection unit measures bottom motion to further optimize traversing. The adjustable stroke limits and motion sensing provide better control compared to fixed mold motion.
3. Method for Producing Multi-Compartment Flexible Pouches Using Thermoplastic Molding with Gas Expansion and Annular Inserts
MATISSART NORD, NEXTIS, 2019
Flexible pouch production method for medical applications using thermoplastic materials like polyurethane without plasticizers that migrate into the contents. The method involves molding an annular insert around a blow mold, coating it with hot thermoplastic, and injecting gas into the mold to expand the thermoplastic around the insert. This creates a flexible pouch inside the mold without needing welding or cutting. The pouch can be filled with liquid or gel after expansion. The molded pouch can have multiple branches with separate inserts to make multi-compartment pouches. The blow mold can also have rotatable inserts that screw on and off.
4. Container Blowing Machine with Independent Motorized Mold Actuation Mechanism
SMI SPA, 2016
Blowing and stretch-blowing machine for containers with independent motorized opening and closing of the molds. The machine has a blowing or stretch-blowing mold with a separate motorized actuation mechanism to open and close the half-molds and bottom plate. This is different from conventional machines that use cams to synchronize mold opening/closing with other device movements. The independent motorized actuation allows more versatility and flexibility in mold opening/closing patterns without needing to replace cams. It also eliminates complex mechanical transmission systems and cams that wear and require maintenance.
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