Protein based Probiotic Encapsulation
Encapsulating probiotics presents a multifaceted challenge when using protein-based materials as protective barriers. Current methodologies achieve variable survival rates—ranging from 10^6 to 10^9 CFU/g after processing—while attempting to shield microbial cells from thermal stresses exceeding 70°C, pH variations from 2.0 to 7.4 across the GI tract, and moisture-induced degradation during shelf storage. These protective systems must maintain structural integrity while selectively releasing viable cells at their intended site of action.
The fundamental challenge lies in developing encapsulation matrices that simultaneously protect sensitive probiotic strains from processing conditions and environmental stressors while maintaining controlled dissolution kinetics in the gastrointestinal environment.
This page brings together solutions from recent research—including plant protein polymerization techniques using calcium salts, methacrylic acid-alginic acid copolymer shells, non-homogeneous coacervate matrices combining carbohydrates with proteins, and dual-layer microencapsulation systems with synbiotic cores. These and other approaches provide practical pathways for incorporating viable probiotic populations into processed food products while addressing stability, bioavailability, and functional delivery requirements.
1. Solid Feed Additive with Freeze-Dried Megasphaera Elsdenii and Encapsulation
AXIOTA US INC, KANSAS STATE UNIVERSITY RESEARCH FOUNDATION, 2025
Solid feed additive, composition, and method to improve animal growth and health by administering freeze-dried Megasphaera elsdenii bacteria to animals like poultry and equines. The M. elsdenii cells are produced by culturing the bacteria, harvesting them, freezing, and freeze-drying under anaerobic conditions. This allows long-term storage without refrigeration. Administering the freeze-dried cells improves feed intake, growth rate, conversion, carcass gain, egg production, bone mineralization, etc. It also prevents lactic acid buildup and reduces opportunistic microbe growth in the gut. Encapsulating the cells further enhances stability.
2. Fermentation and Encapsulation Process for Akkermansia muciniphila Using Plant-Derived Mucin Compounds
VIDYA HERBS INC, 2025
High cell density fermentation and encapsulation process for producing Akkermansia muciniphila, a beneficial bacterial strain for gut health. The process involves culturing Akkermansia using plant-derived mucin-related compounds instead of animal mucin. The fermentation is optimized with parameters like pH, agitation, CO2, and temperature. The cells are then concentrated, washed, and encapsulated to improve stability. This allows higher cell densities and yields compared to traditional animal mucin media.
3. Probiotic Encapsulation Using Denatured Plant Proteins Polymerized with Calcium Salt
ANABIO TECHNOLOGIES LTD, 2025
Encapsulating probiotics using denatured plant proteins like pea or mung bean proteins to improve survival and stability compared to dairy-based encapsulation. The method involves treating denatured plant protein suspensions with a calcium salt bath to polymerize at weakly acidic pH. This forms a matrix to encapsulate probiotics. The probiotic suspension is combined with the protein suspension, treated to form microdroplets, then cured in the calcium bath to solidify. Alternatively, spray englobing can be used. The plant protein coating improves probiotic survival during encapsulation compared to dairy whey.
4. Microcapsules with Methacrylic Acid-Alginic Acid Copolymer Shell for Probiotic Encapsulation
University of Bari Aldo Moro, 2025
Microcapsules containing probiotic strains that can withstand the stresses of food preparation and storage, including high temperatures, pH variations, and digestive enzymes. The microcapsules incorporate a polymer shell that protects the probiotic microorganisms while maintaining their viability. The polymer shell is comprised of a copolymer of methacrylic acid and alginic acid, with a prebiotic component. This formulation enables the probiotics to colonize the intestinal environment without compromising their activity, making it ideal for food products that require probiotic preservation during processing.
5. Spray-Dried Composition with Prebiotic, Probiotic, and Coating Material
AGENCY SCIENCE TECH & RES, 2025
A spray-dried composition for delivering probiotics in food products, comprising a prebiotic, a probiotic, and a coating material. The composition is prepared by spray drying a solution containing the prebiotic, probiotic, and coating material, and can be tailored to various food matrices. The composition exhibits improved probiotic viability and stability compared to conventional drying methods, enabling the delivery of live microbes in adequate amounts to exert a functional effect within the body.
6. Milk protein based encapsulation of probiotics and other food material: comprehensive review
Atka Afzal, Muhammad Afzaal, Farhan Saeed - Informa UK Limited, 2024
Encapsulation plays a vital role in the food industry, known for its multifunction constituents' preservation, covering undesirable food components (taste, color, flavor), nutritional and functional components incorporation, and under controlled conditions (time and rate) release of encapsulation ingredients. Milk proteins are highly demanding encapsulating material and are investigated at large scale to design encapsulating devices. Polyphenols, flavorings, fatty acids, minerals, and hydrophobic vitamins are within encapsulating bioactives. Milk protein is widely used in the microencapsulation (ME) of probiotics and in comparison to other biomaterials offers more benefits. Milk protein includes whey protein and casein and several techniques are developed to make use of them in the ME of multiple probiotic strains (Bifidobacterium, Lactobacillus). This review will cover all the possible aspects of dairy proteins and their properties that enabled them to be used as encapsulating material. This review will also discuss the range of hydrophobic and hydrophilic components delivered from ... Read More
7. Heat-Treated Beverage with Encapsulated Probiotics in Protein-Coated Microparticles
ANABIO TECH LTD, 2024
Shelf-stable, heat-treated beverage containing encapsulated probiotics that can be stored at ambient temperatures for extended periods without spoilage. The beverage contains microparticles with live probiotics encapsulated within. The microparticles are made by coating a core of sub-microparticles containing the probiotics with denatured protein using a fluidized bed process. This prevents leakage and degradation of the probiotics during heat treatment and storage. The encapsulated probiotics survive UHT processing and maintain viability for 24 months at room temperature.
8. Encapsulation Matrices
Jennifer Burgain, Joël Scher, Claire Gaïani - Wiley, 2024
The selection of the encapsulation matrix is a preliminary stage that requires a rigorous methodological approach. Microencapsulation is the technique of choice for preserving the vitality of probiotic bacteria. Nowadays, the use of prebiotics, starch, gelatin and milk proteins as encapsulation matrices offers greater functionality. These components not only protect bacteria during food processing and storage, as well as gastrointestinal conditions, but also have their own health benefits. Knowledge of the adhesion phenomena between bacteria and the materials used for encapsulation is fundamental to understanding the structuring of matter. A better understanding of encapsulation mechanisms (process and formulation) and bacteriamatrix interactions will enable us to optimize the protection of probiotic bacteria in order to preserve their vitality and vectorize them to their site of action, where they will be able to exert their beneficial effect.
9. Microcapsule Structure with Oil-Suspended Core and Solidifying Lipid Shell for Sensitive Material Encapsulation
MELLO APS, 2024
Microencapsulating sensitive materials like probiotics to safely and efficiently deliver them to target locations like the gut. The encapsulation involves a core material like probiotics surrounded by an oil layer and then a solidifying lipid layer. The core is suspended in oil, then contact with molten lipid to form a solid shell. This provides a stable, tolerant microcapsule for delivering sensitive materials like probiotics through harsh conditions like stomach acid and moisture. The capsules have high viability and retention of the core material after storage and distribution.
10. Encapsulation of Probiotics within Double/Multiple Layer Beads/Carriers: A Concise Review
Sofia Agriopoulou, Slim Smaoui, Moufida Chaari - MDPI AG, 2024
An increased demand for natural products nowadays most specifically probiotics (PROs) is evident since it comes in conjunction with beneficial health effects for consumers. In this regard, it is well known that encapsulation could positively affect the PROs' viability throughout food manufacturing and long-term storage. This paper aims to analyze and review various double/multilayer strategies for encapsulation of PROs. Double-layer encapsulation of PROs by electrohydrodynamic atomization or electrospraying technology has been reported along with layer-by-layer assembly and water-in-oil-in-water (W
11. Probiotic Microsphere with Synbiotic Core and Dual-Layer Heat and Acid Resistant Shell
NANO & ADVANCED MATERIALS INST LTD, 2024
A heat and acid resistant probiotics microsphere for delivering live probiotics in thermally processed foods and beverages. The microsphere comprises a synbiotic core with a seed layer, probiotic microorganism, and binder, surrounded by an acid-resistant shell layer and a heat-resistant bilayer shell. The shell layers are designed to protect the probiotics from both high temperatures during processing and the acidic environment of the gastrointestinal tract, enabling the delivery of live probiotics in a wide range of food and beverage products.
12. Microencapsulated Microbial Cultures with Non-Homogeneous Coacervate Matrix Containing Carbohydrates, Proteins, and Antioxidants
CHR HANSEN AS, 2024
Microencapsulated microbial cultures with enhanced storage stability at elevated temperatures, comprising a microbial culture entrapped in a coacervate comprising a non-homogeneous encapsulation matrix with a high ratio of matrix material to core material, wherein the matrix material includes carbohydrates, proteins, and antioxidants. The microencapsulated cultures exhibit preserved viability over extended periods of storage at temperatures up to 37°C, enabling applications in products where refrigerated storage is not feasible.
13. The encapsulation strategy to improve the survival of probiotics for food application: From rough multicellular to single-cell surface engineering and microbial mediation
Yongkai Yuan, Yin Ming, Qixiao Zhai - Informa UK Limited, 2024
The application of probiotics is limited by the loss of survival due to food processing, storage, and gastrointestinal tract. Encapsulation is a key technology for overcoming these challenges. The review focuses on the latest progress in probiotic encapsulation since 2020, especially precision engineering on microbial surfaces and microbial-mediated role. Currently, the encapsulation materials include polysaccharides and proteins, followed by lipids, which is a traditional mainstream trend, while novel plant extracts and polyphenols are on the rise. Other natural materials and processing by-products are also involved. The encapsulation types are divided into rough multicellular encapsulation, precise single-cell encapsulation, and microbial-mediated encapsulation. Recent emerging techniques include cryomilling, 3D printing, spray-drying with a three-fluid coaxial nozzle, and microfluidic. Encapsulated probiotics applied in food is an upward trend in which "classic probiotic foods" (yogurt, cheese, butter, chocolate, etc.) are dominated, supplemented by "novel probiotic foods" (tea, p... Read More
14. Probiotic Granule with Hydrophobic Solid Dispersion Coating Containing Water-Soluble Polymeric Stress Absorber
AMD PHARMA LTD, 2024
A probiotic granule comprising a core of probiotic bacteria coated with a single continuous layer of a hydrophobic solid dispersion containing a water-soluble polymeric stress absorber. The stress absorber is dispersed within a hydrophobic solid component such as fat, wax, or fatty acid, and provides mechanical protection and controlled dissolution of the granule. The granule enables prolonged survival of the probiotics during storage and passage through the gastrointestinal tract, and can be used in a variety of food products.
15. Probiotic Encapsulation Using Calcium Carbonate with Hydroxyapatite Conversion Mechanism
KOREA MARITIME UNIVERSITY INDUSTRY-ACADEMIC COOPERATION FOUNDATION, 2024
Encapsulating probiotics using calcium carbonate to improve intestinal reach, stability during freeze-drying, and storage stability. The method involves encapsulating probiotics with calcium carbonate, freeze-drying the encapsulated probiotics, and then powdering the resulting calcium carbonate-encapsulated probiotic powder. The calcium carbonate reacts with bile in the intestines, converting to hydroxyapatite, aiding probiotic survival. The encapsulation prevents degradation during stomach acid and freeze-drying.
16. Viability of Free and Alginate–Carrageenan Gum Coated <i>Lactobacillus acidophilus</i> and <i>Lacticaseibacillus casei</i> in Functional Cottage Cheese
Muhammad Saeed, Rehana Khanam, Hammad Hafeez - American Chemical Society (ACS), 2024
The survivability of encapsulated and nonencapsulated probiotics consisting of
17. Delivery of Probiotics with Cellulose-Based Films and Their Food Applications
Ying Yang, J. W. Zhang, Chengcheng Li - MDPI AG, 2024
Probiotics have attracted great interest from many researchers due to their beneficial effects. Encapsulation of probiotics into biopolymer matrices has led to the development of active food packaging materials as an alternative to traditional ones for controlling food-borne microorganisms, extending food shelf life, improving food safety, and achieving health-promoting effects. The challenges of low survival rates during processing, storage, and delivery to the gut and low intestinal colonization, storage stability, and controllability have greatly limited the use of probiotics in practical food-preservation applications. The encapsulation of probiotics with a protective matrix can increase their resistance to a harsh environment and improve their survival rates, making probiotics appropriate in the food packaging field. Cellulose has attracted extensive attention in food packaging due to its excellent biocompatibility, biodegradability, environmental friendliness, renewability, and excellent mechanical strength. In this review, we provide a brief overview of the main types of cellu... Read More
18. Chitosan-Fe Coated Synbiotic Microcapsule with Gastric Acid Resistance and Intestinal Targeted Release
SINO-AGRI PET NUTRITION RESEARCH INSTITUTE, 2024
A chitosan-Fe coating-based synbiotic microcapsule with gastric acid resistance and intestinal targeted release, prepared by encapsulating a mixed probiotic-prebiotic core material with a chitosan-Fe solution and freeze-drying protective agent. The microcapsule exhibits improved probiotic survival and intestinal targeting, overcoming limitations of conventional microencapsulation methods.
19. 3D Bioprinted Structure with Biocompatible Polymer Matrix and Encapsulated Probiotic Cells for Sustained Bacterial Release
UNIV LOUISVILLE RES FOUND INC, 2024
A 3D bioprinted probiotic delivery system for localized and sustained release of beneficial bacteria to treat bacterial infections. The system comprises a bioink containing a biocompatible polymer matrix and live probiotic cells, which are printed into a three-dimensional structure that releases the probiotics over an extended period. The system can be used to treat infections such as periodontitis and bacterial vaginosis by delivering probiotics directly to the affected site.
20. Probiotic Surface Coating with In Situ Formed Macromolecular and Metal Ion Film and Enzyme-Linked Secondary Layer
CHENGDU BANGJIALEJUN BIOTECHNOLOGY CO LTD, 2024
Beneficial use of probiotics in transport and storage processes. The activity protecting capacity to the probiotics is achieved by forming a film in situ on the surface of the probiotics by using natural biological macromolecules and metal ions on surfaces of the probiotics through covalent cross-linking or metal chelating action in situ, and a second layer is formed by interactions between a bio-enzyme and the natural biological macromolecules.
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