Thermal Resistant Probiotic Encapsulation
Probiotic encapsulation faces significant thermal stability challenges across food processing environments. When exposed to temperatures exceeding 70°C during pasteurization or ultra-high temperature (UHT) processing at 135-150°C, probiotic viability typically decreases by 3-6 log CFU/g. Standard encapsulation matrices begin degrading at these elevated temperatures, compromising the structural integrity that shields beneficial microorganisms from thermal damage.
The fundamental challenge lies in developing encapsulation systems that provide thermal protection without compromising controlled release in the intestinal environment where probiotic colonization must occur.
This page brings together solutions from recent research—including methacrylic-alginic copolymer shells that withstand processing stresses, fluidized bed protein-coating techniques enabling 24-month ambient stability, dual-layer microspheres with dedicated heat-resistant outer bilayers, and cross-linked oleogel matrices that prevent moisture and oxygen exposure. These and other approaches enable the incorporation of viable probiotics into thermally processed foods while maintaining sufficient probiotic counts to deliver functional benefits after consumption.
1. Method for Preparing Probiotic-Loaded Microcapsules with Controlled Particle Size and pH-Sensitive Release Characteristics
NATIONAL INSTITUTE FOR NUTRITION AND HEALTH CHINESE CENTER FOR DISEASE CONTROL AND PREVENTION, 2025
A method for preparing probiotic-loaded microcapsules that maintain the activity of the embedded probiotics and easily release them in the intestines. The method involves mixing a sodium alginate solution with a probiotic suspension, then spraying a calcium salt solution through a nozzle to form microcapsules. The microcapsules have a controlled particle size of 30-35 μm and exhibit pH-sensitive release characteristics, allowing them to disintegrate in the weak acid environment of the intestines and release the embedded probiotics.
2. Microcapsules with Methacrylic-Alginic Copolymer Shell Encapsulating Probiotic Strains
University of Bari Aldo Moro, 2025
Microcapsules containing probiotic strains that can withstand the stresses of food preparation and storage, including high temperatures, pH variations, and digestive enzymes. The microcapsules incorporate a polymer shell that protects the probiotic microorganisms while maintaining their viability. The polymer shell is comprised of a copolymer of methacrylic acid and alginic acid, with a prebiotic component. This formulation enables the probiotics to colonize the intestinal environment without compromising their activity, making it ideal for food products that require probiotic preservation during processing.
3. Spray-Dried Composition of Prebiotic, Probiotic, and Coating Material
AGENCY SCIENCE TECH & RES, 2025
A spray-dried composition for delivering probiotics in food products, comprising a prebiotic, a probiotic, and a coating material. The composition is prepared by spray drying a solution containing the prebiotic, probiotic, and coating material, and can be tailored to various food matrices. The composition exhibits improved probiotic viability and stability compared to conventional drying methods, enabling the delivery of live microbes in adequate amounts to exert a functional effect within the body.
4. Probiotic Encapsulation Using Date Seed Powder and Sodium Alginate with Calcium Chloride Gelation
UNITED ARAB EMIRATES UNIVERSITY, 2025
Encapsulating probiotics using date seed powder and sodium alginate to create a sustainable probiotic delivery system. The encapsulation process involves drying date seeds, grinding them into a powder, mixing with beneficial bacteria, and then incorporating sodium alginate to form droplets that are then hardened in calcium chloride. This method preserves probiotic viability in low pH conditions while maintaining their probiotic properties.
5. The development of microencapsulated lactic acid bacteria and its application on yoghurt powder products
Vega Yoesepa Pamela, Fitria Riany Eris, Septariawulan Kusumasari - Rynnye Lyan Resources, 2024
The probiotics were susceptible to damage in commercial starters due to improper environmental conditions. In this study, the encapsulation technique was applied to improve probiotics survival using alginate, inulin (commercial and beneng taro-source), skim milk and their combination; which is prepared by the extrusion method. The survival of encapsulated probiotics in adverse environmental conditions was investigated by exposing them to low pH and heat stress. The encapsulation yield and diameter of the encapsulated probiotics were also measured before their application to yoghurt powder. Both heat stress and pH 2 resulted in the decrease of the number of viable free cells and viable encapsulated cells by about 5 log cycles and 3 log cycles, respectively. The encapsulation yield was >98% in all treatments and the diameter of probiotics was increased significantly around >2.5 mm by the encapsulation method. The viability of the encapsulated probiotic cell was decreased 1 log cycle after applying in powdered yoghurt while without encapsulation the cell count was much lower. Thus... Read More
6. Encapsulation Method for Active Compounds in a Cross-Linked Oleogel Matrix
IAMFLUIDICS HOLDING B V, 2024
Preserving active compounds through encapsulation in a stable, dry powder matrix. The method involves creating a polymer shell around a liquid suspension of the active compound, which is encapsulated within a hydrophobic oleogel matrix. The oleogel matrix is stabilized by a cross-linked polymer network, providing a protective environment that prevents moisture and oxygen exposure. This encapsulated matrix maintains the active compound's integrity and stability, enabling extended shelf life while preserving its biological activity.
7. Heat-Treated Beverage with Fluidized Bed Protein-Coated Encapsulated Probiotics
ANABIO TECH LTD, 2024
Shelf-stable, heat-treated beverage containing encapsulated probiotics that can be stored at ambient temperatures for extended periods without spoilage. The beverage contains microparticles with live probiotics encapsulated within. The microparticles are made by coating a core of sub-microparticles containing the probiotics with denatured protein using a fluidized bed process. This prevents leakage and degradation of the probiotics during heat treatment and storage. The encapsulated probiotics survive UHT processing and maintain viability for 24 months at room temperature.
8. Encapsulation Matrices
Jennifer Burgain, Joël Scher, Claire Gaïani - Wiley, 2024
The selection of the encapsulation matrix is a preliminary stage that requires a rigorous methodological approach. Microencapsulation is the technique of choice for preserving the vitality of probiotic bacteria. Nowadays, the use of prebiotics, starch, gelatin and milk proteins as encapsulation matrices offers greater functionality. These components not only protect bacteria during food processing and storage, as well as gastrointestinal conditions, but also have their own health benefits. Knowledge of the adhesion phenomena between bacteria and the materials used for encapsulation is fundamental to understanding the structuring of matter. A better understanding of encapsulation mechanisms (process and formulation) and bacteriamatrix interactions will enable us to optimize the protection of probiotic bacteria in order to preserve their vitality and vectorize them to their site of action, where they will be able to exert their beneficial effect.
9. Encapsulation of Anaerobic Bacteria in Milk-Derived Matrix for Ambient Temperature Stability
Portuguese Catholic University - UCP, CESPU - Cooperative for Higher Polytechnic and University Education CRL, 2024
Encapsulating anaerobic bacteria like Akkermansia muciniphila to protect them during storage and enable long-term viability at ambient temperatures. The bacteria are encapsulated using a solution of milk-derived products like skim milk, then spray-dried. This allows the bacteria to be stored aerobically at room temperature without significant viability loss compared to anaerobic storage. The milk-derived encapsulation provides protection against oxygen and other stresses. The encapsulated bacteria can be used in food products like yogurt, cheese, and chocolate to provide a viable probiotic dose through the digestive tract.
10. Microcapsules with Dissolvable Wall-Forming Material Encapsulating Viable Microorganisms
TAGRA BIOTECHNOLOGIES LTD, 2024
Microcapsules encapsulating living microorganisms, such as probiotics, for use in food, pharmaceutical, cosmetic, and agricultural applications. The microcapsules comprise an inner core of microorganisms surrounded by a wall-forming material that is dissolvable in a partially water-miscible organic solvent. The microcapsules are prepared by a solvent-removal method that maintains the viability of the encapsulated microorganisms. The microcapsules can be ruptured by mechanical action, such as rubbing or pressing, to release the microorganisms.
11. The Yeast-Based Probiotic Encapsulation Scenario: A Systematic Review and Meta-Analysis
Wemerson de Castro Oliveira, Leandro Paes de Brito, Edson Antônio Gonçalves de Souza - MDPI AG, 2024
One of the biggest challenges in the food industry is the incorporation of probiotics into food products while maintaining their properties, both in the processing phases and in the gastrointestinal tract. The production of this type of functional food, which has been used to prevent and/or help in the treatment of some diseases, needs improvements at the technological and economic levels. This review provides a comprehensive view of the main techniques used to encapsulate probiotic yeasts and analyzes the main variables involved in the industrial process. A systematic review and meta-analysis were carried out, considering the most current technical recommendations for this type of study, as well as the standardized criteria for the eligibility of articles. From a total of 1269 initial articles, only 14 complete articles, published in high-impact journals over the years 2013 to 2019 and focused on in vitro assays with probiotic yeasts, were considered in the analysis performed. In general, microencapsulation was efficient in maintaining yeast survival after gastrointestinal tests, vi... Read More
12. Microcapsules with Oil-Suspended Core and Solidified Lipid Shell for Sensitive Material Encapsulation
MELLO APS, 2024
Microencapsulating sensitive materials like probiotics to safely and efficiently deliver them to target locations like the gut. The encapsulation involves a core material like probiotics surrounded by an oil layer and then a solidifying lipid layer. The core is suspended in oil, then contact with molten lipid to form a solid shell. This provides a stable, tolerant microcapsule for delivering sensitive materials like probiotics through harsh conditions like stomach acid and moisture. The capsules have high viability and retention of the core material after storage and distribution.
13. Encapsulation of Probiotics within Double/Multiple Layer Beads/Carriers: A Concise Review
Sofia Agriopoulou, Slim Smaoui, Moufida Chaari - MDPI AG, 2024
An increased demand for natural products nowadays most specifically probiotics (PROs) is evident since it comes in conjunction with beneficial health effects for consumers. In this regard, it is well known that encapsulation could positively affect the PROs' viability throughout food manufacturing and long-term storage. This paper aims to analyze and review various double/multilayer strategies for encapsulation of PROs. Double-layer encapsulation of PROs by electrohydrodynamic atomization or electrospraying technology has been reported along with layer-by-layer assembly and water-in-oil-in-water (W
14. Probiotics Microsphere with Synbiotic Core and Dual Protective Shell Layers
NANO & ADVANCED MATERIALS INST LTD, 2024
A heat and acid resistant probiotics microsphere for delivering live probiotics in thermally processed foods and beverages. The microsphere comprises a synbiotic core with a seed layer, probiotic microorganism, and binder, surrounded by an acid-resistant shell layer and a heat-resistant bilayer shell. The shell layers are designed to protect the probiotics from both high temperatures during processing and the acidic environment of the gastrointestinal tract, enabling the delivery of live probiotics in a wide range of food and beverage products.
15. Microencapsulated Microbial Cultures with Non-Homogeneous Encapsulation Matrix Containing Carbohydrates, Proteins, and Antioxidants
CHR HANSEN AS, 2024
Microencapsulated microbial cultures with enhanced storage stability at elevated temperatures, comprising a microbial culture entrapped in a coacervate comprising a non-homogeneous encapsulation matrix with a high ratio of matrix material to core material, wherein the matrix material includes carbohydrates, proteins, and antioxidants. The microencapsulated cultures exhibit preserved viability over extended periods of storage at temperatures up to 37°C, enabling applications in products where refrigerated storage is not feasible.
16. The encapsulation strategy to improve the survival of probiotics for food application: From rough multicellular to single-cell surface engineering and microbial mediation
Yongkai Yuan, Yin Ming, Qixiao Zhai - Informa UK Limited, 2024
The application of probiotics is limited by the loss of survival due to food processing, storage, and gastrointestinal tract. Encapsulation is a key technology for overcoming these challenges. The review focuses on the latest progress in probiotic encapsulation since 2020, especially precision engineering on microbial surfaces and microbial-mediated role. Currently, the encapsulation materials include polysaccharides and proteins, followed by lipids, which is a traditional mainstream trend, while novel plant extracts and polyphenols are on the rise. Other natural materials and processing by-products are also involved. The encapsulation types are divided into rough multicellular encapsulation, precise single-cell encapsulation, and microbial-mediated encapsulation. Recent emerging techniques include cryomilling, 3D printing, spray-drying with a three-fluid coaxial nozzle, and microfluidic. Encapsulated probiotics applied in food is an upward trend in which "classic probiotic foods" (yogurt, cheese, butter, chocolate, etc.) are dominated, supplemented by "novel probiotic foods" (tea, p... Read More
17. Biotechnological Approach of Technological Advancements for Sustainable Probiotic Bread Production
Ewa Pejcz - MDPI AG, 2024
The pursuit of probiotic-enriched bread, driven by the dual objectives of enhancing nutritional value and promoting health while ensuring sustainability, has spurred significant research and technological advancements. However, a persistent challenge lies in preserving the viability of microorganisms throughout the rigorous processes of production, storage, and exposure to the stomachs acidic environment. This study investigates biotechnological innovations for sustainable probiotic bread production, conducting a thorough review of probiotic encapsulation methods and analyzing prior research on the viability of encapsulated probiotics in bread across different baking conditions and storage periods. Encapsulation emerges as a promising strategy, involving the protection of microorganisms with specialized layers, notably multilayered alginate-chitosan coatings, to shield them from degradation. Studies suggest that encapsulated probiotics, particularly the L. casei 431 strain within smaller-sized products subjected to shorter baking times, exhibit minimal viability reduction. Moreover,... Read More
18. Viability of Free and Alginate–Carrageenan Gum Coated <i>Lactobacillus acidophilus</i> and <i>Lacticaseibacillus casei</i> in Functional Cottage Cheese
Muhammad Saeed, Rehana Khanam, Hammad Hafeez - American Chemical Society (ACS), 2024
The survivability of encapsulated and nonencapsulated probiotics consisting of
19. Delivery of Probiotics with Cellulose-Based Films and Their Food Applications
Ying Yang, J. W. Zhang, Chengcheng Li - MDPI AG, 2024
Probiotics have attracted great interest from many researchers due to their beneficial effects. Encapsulation of probiotics into biopolymer matrices has led to the development of active food packaging materials as an alternative to traditional ones for controlling food-borne microorganisms, extending food shelf life, improving food safety, and achieving health-promoting effects. The challenges of low survival rates during processing, storage, and delivery to the gut and low intestinal colonization, storage stability, and controllability have greatly limited the use of probiotics in practical food-preservation applications. The encapsulation of probiotics with a protective matrix can increase their resistance to a harsh environment and improve their survival rates, making probiotics appropriate in the food packaging field. Cellulose has attracted extensive attention in food packaging due to its excellent biocompatibility, biodegradability, environmental friendliness, renewability, and excellent mechanical strength. In this review, we provide a brief overview of the main types of cellu... Read More
20. Chitosan-Fe Coated Synbiotic Microcapsule with Variable Amplitude Depth Profile
SINO-AGRI PET NUTRITION RESEARCH INSTITUTE, 2024
A chitosan-Fe coating-based synbiotic microcapsule with gastric acid resistance and intestinal targeted release, prepared by encapsulating a mixed probiotic-prebiotic core material with a chitosan-Fe solution and freeze-drying protective agent. The microcapsule exhibits improved probiotic survival and intestinal targeting, overcoming limitations of conventional microencapsulation methods.
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