Nanomaterial Applications in Solar Cell Encapsulation
Solar cell encapsulation faces escalating demands as cell architectures evolve toward higher efficiencies. Current encapsulation materials must maintain optical transparency while protecting against moisture ingress, with transmission losses typically ranging from 2-4% and water vapor transmission rates below 10^-6 g/m²/day. These requirements become particularly challenging when integrating nanomaterials that can enhance cell performance but may create new interfaces vulnerable to degradation.
The fundamental challenge lies in developing encapsulation systems that preserve the unique properties of nanomaterials while providing robust environmental protection and maintaining high optical transmission.
This page brings together solutions from recent research—including quantum dot-specific encapsulation architectures, vacuum-deposited barrier layers, specialized adhesive systems with heat management capabilities, and multilayer structures that combine light management with protection. These and other approaches focus on practical implementation strategies that enable reliable, mass-producible solar cells with enhanced performance through nanomaterial integration.
1. Colloidal Quantum Dot Photodetectors with Controlled Thickness Encapsulation Layer
SWIR VISION SYSTEMS INC, 2023
Colloidal quantum dot photodetectors that achieve air stability through novel encapsulation structures. The photodetectors incorporate thin films of colloidal quantum dots on integrated circuits, with a sealing layer of controlled thickness (0.5 nm to 500 nm) between the quantum dots and the circuitry. This encapsulation enables hermetic sealing and prevents air exposure while maintaining quantum dot integrity. The sealing layer can be formed using atomic layer deposition (ALD) or other surface modification techniques, allowing precise control over thickness and properties. The photodetectors can operate across 250 nm to 2400 nm spectral ranges, including X-ray detection capabilities.
2. Coating-Encapsulated Thin-Film Solar Cell with Multilayer Structure Including Solar Cell, Light Scattering, and Paint Encapsulation Layers
浙江巨化技术中心有限公司, ZHEJIANG JUHUA TECHNOLOGY CENTER CO LTD, 2021
A coating-encapsulated thin-film solar cell that enables mass production of solar cells with improved durability and performance. The cell features a multilayer structure comprising a solar cell layer, a light scattering layer, and a paint encapsulation layer, all encapsulated by a thin film. The solar cell layer, light scattering layer, and paint encapsulation layer are arranged sequentially from top to bottom. The paint encapsulation layer provides enhanced weather resistance and aging resistance compared to traditional encapsulation methods. The coating-encapsulation architecture enables the use of a single production process for both the solar cell and encapsulation layers, significantly reducing production complexity and costs.
3. Encapsulant Composition with Controlled Ion Permeability Using EVA and Anti-Particle Delivery Copolymer
DU PONT, 2019
Enhanced encapsulant for photovoltaic modules that prevents degradation through controlled ion permeability. The encapsulant composition combines a conventional EVA copolymer with an enhanced anti-particle delivery copolymer (ANPC) that selectively prevents ion migration to the solar cell surface. This dual-component approach ensures the encapsulant maintains its protective properties while maintaining the solar cell's integrity.
4. Organic Solar Cells with Periodic Metal Nanostructures for Enhanced Light Absorption and Scattering
EWHA UNIVERSITY - INDUSTRY COLLABORATION FOUNDATION, 2018
Organic solar cells with metal nanostructures that exhibit enhanced light absorption and scattering through controlled near-field interactions. The solar cells incorporate regular two-dimensional metal nanostructures in their active layer, which are fabricated using a simple and scalable process. The nanostructures are arranged in a periodic pattern to optimize light absorption and scattering, leading to improved power conversion efficiency compared to conventional organic photovoltaic cells.
5. Solar Cell Packaging Film with Moisture-Controlled Bobbin and Silane-Compatible Adhesion Properties
BOREALIS AG, Borealis AG, 2018
Roll of solar cell packaging material film for photovoltaic modules that enhances adhesion through a moisture-controlled bobbin. The film, wound to 500mm to 1500mm diameter, contains a moisture level of 1000 ppm or less, specifically 750 ppm or less. This controlled moisture level prevents degradation of the film's adhesion properties, particularly when applying laminating compounds containing silane groups. The film's unique moisture profile enables improved adhesion during lamination, particularly for photovoltaic modules with encapsulated solar cells.
6. Solar Cell Packaging via Vacuum Thermocompression Lamination with Transparent Resin Encapsulation
ANHUI HENGRUI NEW ENERGY CO LTD, 2017
Solar cell packaging method for improving power conversion efficiency and reliability. The method integrates solar cells into a single, hermetically sealed unit through vacuum thermocompression lamination, where transparent resin layers form a protective envelope around the solar cells. The solar cells are encapsulated in a specially formulated transparent resin that provides excellent optical and mechanical properties while maintaining the solar cell's electrical performance. The encapsulation process is performed using a vacuum thermocompression lamination system, enabling precise control over the resin thickness and composition.
7. Solar Cell Structure with Transparent Bonding Layer Between Organic and Perovskite Photoactive Layers
LG CHEMICAL LTD, 2016
Organic-inorganic solar cell with enhanced efficiency through a novel bonding layer. The solar cell comprises a transparent electrode layer, an organic photoactive layer, and a perovskite photoactive layer. The bonding layer is positioned between the organic photoactive layer and the perovskite photoactive layer, providing a transparent interface that enables light transfer from the organic layer to the perovskite layer. This transparent bonding layer enables efficient energy conversion while maintaining optical transparency, thereby achieving higher efficiency compared to conventional solar cells.
8. Transparent Nanoantennas on Substrate with Nanostructured Elements Fabricated by Nanoimprint Lithography
EMPIRE TECHNOLOGY DEV LLC, 2015
Transparent nanoantennas for solar energy harvesting enable efficient conversion of sunlight into electrical energy while maintaining optical transparency. The nanoantennas comprise a transparent substrate with nanostructured elements, such as nanoantennas, that are fabricated through nanoimprint lithography. These nanoantennas can be integrated into solar panels to enhance their solar energy conversion efficiency. The nanoantennas can be fabricated using techniques like nanoimprint lithography, nanostructured surface modification, or nanoengineered architectures.
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