Solar cell arrays can develop thermal hotspots that exceed 20°C above ambient operating temperatures, often due to cell mismatch, partial shading, or degraded interconnections. These localized temperature variations not only reduce system efficiency but can accelerate material degradation and create potential fire hazards in large-scale installations.

The fundamental challenge lies in detecting thermal anomalies across vast arrays of panels while distinguishing between normal operational temperature variations and genuine fault conditions.

This page brings together solutions from recent research—including impedance-based detection systems, thermocouple wire sensors for early failure detection, infrared measurement devices with precision monitoring zones, and integrated thermal monitoring systems. These and other approaches focus on practical implementation for both new installations and retrofitting existing solar arrays with reliable detection capabilities.

1. Photovoltaic System Arc Detection via Impedance-Based Voltage Reflection Analysis

SOLAREDGE TECHNOLOGIES LTD, 2024

Detecting and preventing electrical arcs in photovoltaic power systems through impedance analysis. The method applies voltage changes across a series of devices, with each device having its own impedance measurements. By analyzing the reflections of these voltage changes, the system determines arc conditions and sends notifications. The analysis process identifies impedance changes indicative of arcing conditions, enabling early detection and intervention to prevent damage.

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2. Solar Power System Arcing Fault Detection via Voltage and Current Monitoring with Adaptive Voltage Reduction

KOREA INSTITUTE OF ENERGY RESEARCH, 2024

Detecting arcing faults in solar power systems without separate arc detection devices. The method monitors the DC voltage and current through the solar panel line, detecting voltage drops by comparing average and instantaneous values. When a voltage drop exceeds predetermined thresholds, the system reduces the DC output voltage while monitoring the line current. If the line current remains above a reference value, the voltage is reduced further. This continuous monitoring approach enables early detection of arcing faults in solar power systems, eliminating the need for separate arc detection devices.

3. Back-Contacted Solar Cell with Interdigitated Electrodes and Passivated Polycrystalline Silicon Contacts

ENPV GMBH, 2024

Highly efficient back-contacted solar cell with passivated contacts that reduces recombination and improves efficiency. The cell has interdigitated electrodes on the back contacting doped regions of opposite polarity. The doping in the regions is balanced to create the opposite polarity. This eliminates the need for complex doping steps or masks on the back. The front has lower doping compared to the back. Passivation layers on front and back further reduce recombination. The cell is manufactured by depositing a polycrystalline silicon layer on a dielectric layer, locally doping the back regions, and forming passivation layers.

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4. Photovoltaic Cells with Conductive Layer Interconnects and Selective Dielectric Deposition

FIRST SOLAR INC, 2023

Photovoltaic cells with conductive layer interconnects for forming electrical connections between adjacent cells. The interconnects are formed by a conductive layer with a thickness ratio of at least 10:1 between the conductive layer and a dielectric layer, which is formed over the semiconductor stack. The dielectric layer is selectively deposited over the conductive layer, and laser pulses are used to melt the conductive layer at the contact area, creating a conductive path between adjacent cells.

5. Thermocouple-Based Wire Sensor System for Thermal Anomaly Detection in Solar Panel Wiring

KANEKA CORP, 2021

Solar panel fire detection system that enables early detection of solar panel failures through thermal monitoring of the wiring cable. The system employs a thermocouple-based wire sensor positioned along the solar panel's electrical wiring, specifically between the panel and the roof. This positioning allows the sensor to detect temperature anomalies without direct exposure to the solar panel's radiant heat, thereby enabling the detection of thermal failures before they ignite.

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6. Rooftop Solar Tracking System with Dynamic Angle Adjustment and Integrated Irradiance Sensors

CY ENERJI LIMITED SIRKETI, 2021

Solar tracking system for maximizing energy production in rooftop installations. The system employs advanced tracking technology that optimizes solar irradiance exposure by dynamically adjusting the panel's angle relative to the sun's position. The system includes sensors to monitor and control the tracking angle, a control circuit to manage the movement, and a monitoring system to ensure system health. The system achieves maximum energy production through precise angle control, with optimal results achieved at ±34°. The system incorporates specialized sensors to accurately measure solar irradiance, enabling precise tracking and optimal energy production.

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7. Single-Receiver Solar Radio Burst Detection via GPS/BDS Carrier-to-Noise Ratio Variation

Southeast University, SOUTHEAST UNIVERSITY, 2021

Detecting solar radio bursts using GPS/BDS carrier-to-noise ratio reduction. The method measures the decrease in carrier-to-noise ratio (CNR) of GPS and BDS signals during solar radio storms, using a single receiver. This CNR change is correlated with solar activity, enabling real-time monitoring of solar radio bursts across the entire frequency band. The technique achieves high sensitivity and low-cost detection compared to traditional radio telescopes, making it suitable for widespread all-weather monitoring of solar radio activity.

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8. Photovoltaic Cell Defect Detection Device with Motorized Infrared Sensor and Defined Precision Measurement Zone

Thomas Bellrich, 2020

A device for detecting defects in photovoltaic cells through precise infrared radiation measurement. The device comprises a frame with two contact points, a motorized movement system, and an infrared sensor positioned along a straight line connecting the contact points. The infrared sensor measures radiation intensity across the cell surface, with a precision measurement zone defined by a 100 cm radius. The device's motorized movement system enables precise positioning of the sensor along the cell's surface, enabling accurate detection of defects that may not be visible with conventional thermal imaging methods.

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9. Solar Cell Module Heating Device with Integrated Heat-Generating Wire Pattern and PET Layer

Shin Jang-seop, UIL LIGHTING INC., Yuil Lighting Co., Ltd., 2020

Solar cell module heating device that automatically removes snow and ice accumulation to maintain power generation efficiency during winter. The device comprises a thin film with a heat-generating wire pattern, protected by a PET layer, that melts snow and ice on the solar cell surface. The device integrates with existing solar cell modules through a connector unit, eliminating the need for external heating solutions.

10. Solar Cell Electrodes with Conductive Wire Coating for Direct Backside Contact Connection

ZHEJIANG KAIYING NEW MATERIALS CO LTD, Zhejiang Kaiying New Material Co., Ltd., 2020

Electrodes for solar cells that enable direct electrical connection to local backside contacts through a conductive wire coating. The wire is formed by a core surrounded by a metallic glass coating, providing a high-conductivity path for electrical interconnection. This innovative approach eliminates the need for metal paste applications and conventional screen printing methods, enabling precise and efficient backside contact formation. The wire's conductive core and glass coating enable high-performance electrical connections while maintaining the structural integrity of the solar cell.

11. Conductive Paste with Silver and High-Temperature Tellurium Alloy for Solar Cell Electrodes

Sino-American Silicon Products Inc., GIGA SOLAR MATERIALS CORP, 2020

A conductive paste for solar cells that enhances electrical connection and efficiency through a novel silver-based composition. The paste combines silver powder, glass, an organic carrier, and a high-temperature tellurium alloy to create a superior conductive material for solar cell electrodes. This composition enables controlled glass burn-through during manufacturing while maintaining optimal electrical performance. The paste can be used to replace traditional silver-based conductive pastes, offering improved efficiency and reliability in solar cell manufacturing.

12. Indolizine-Based Conjugated Sensitizers with Donor-π-Bridge-Acceptor Architecture for Dye-Sensitized Solar Cells

UNIVERSITY OF MISSISSIPPI, 2020

Organic sensitizers for dye-sensitized solar cells featuring a fully conjugated indolizine-based donor-π-bridge-acceptor architecture. These sensitizers achieve high photovoltaic conversion efficiencies through their optimized donor-acceptor balance, enabling efficient absorption of visible light in the 1-1000 nm range. The sensitizers employ a fully conjugated planar nitrogen-containing indolizine donor that can be tuned through electronic substituents, providing tunable donor-acceptor properties. This architecture enables the development of sensitizers with optimized charge transfer properties for efficient electron injection into the TiO2 conduction band.

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13. Solar Monocrystalline Silicon Cell with Symmetrical Hollow Silver Wire Edge Printing

YAO ZHOU, 2019

Solar monocrystalline silicon cell with improved efficiency through novel silver wire printing technology. The cell features symmetrical hollow silver wires printed along its edges, replacing traditional solid silver paste. This design enables higher current densities while maintaining structural integrity, resulting in enhanced solar panel performance.

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14. Glass Frit Composition with Specific Oxide Ratios for Electrode Formation in PERC Solar Cells

HANWHA ADVANCED MAT CORP, 2019

Glass frit for forming PERC solar cell electrodes with enhanced electrical properties, particularly at lower firing temperatures. The frit comprises gallium oxide, lead oxide, tellurium oxide, silicon dioxide, lithium oxide, and other selected oxides in a specific molar ratio. The glass frit achieves excellent electrical conductivity, low series resistance, high fill factor, and high conversion efficiency through its unique composition and processing conditions. The paste formulation for forming PERC solar cell electrodes includes the glass frit, conductive powder, and organic vehicle, with a firing temperature of 700-800°C.

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15. Solar Cell Electrode Composition with Silver Alloy and Glass Frit for Enhanced Thermal Stability

CHEIL INDUSTRIES INC, 2018

Composition for solar cell electrodes that enables high-efficiency solar cells while maintaining p-n junction stability across a broad temperature range. The composition comprises a silver powder, a silver alloy (AgX) with a eutectic point below 900°C, a glass frit, and an organic vehicle. The silver alloy, with its lower melting point compared to pure silver, enables the composition to maintain thermal stability during baking processes while maintaining electrical conductivity. This composition enables high-efficiency solar cells with reduced contact resistance and improved thermal management.

16. Silicon Solar Cell with Iridium Composite-Infused Polymer Coating Layer

UNIST, Ulsan National Institute of Science and Technology, 2018

Silicon solar cell with enhanced energy conversion efficiency through the integration of an iridium composite into a polymer coating layer. The iridium composite, comprising a novel iridium complex, is applied to the silicon solar cell surface in a polymer solution. The polymer solution is then deposited onto the silicon surface, forming a uniform coating layer. The iridium composite enhances the solar cell's light absorption properties by selectively absorbing specific wavelengths of light, while the polymer provides mechanical stability and optical protection. The resulting solar cell exhibits improved energy conversion efficiency compared to conventional silicon solar cells.

17. Conductive Paste Composition with Tellurium Alloy for Controlled Glass Burn-Through in Solar Cells

GIGA SOLAR MATERIALS CORP, 2018

Conductive paste for solar cells that improves electrical connection and battery efficiency by controlling glass burn-through through high-temperature tellurium alloy addition. The paste combines silver powder, glass, organic carrier, and tellurium alloy, with specific concentrations of tellurium oxide, bismuth oxide, and zinc oxide. This composition enables precise control over glass melting points during paste formation, while maintaining optimal electrical properties for solar cell performance.

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18. Method for Estimating Solar Radiation Using Device-Integrated Temperature Sensors and Positional Data

UNIV DE LAS PALMAS DE GRAN CANARIA, 2018

A method for estimating solar radiation using existing outdoor devices, rather than traditional pyranometers, by leveraging their internal temperature sensors. The approach integrates the device's temperature data with its location information and dimensions to calculate incident solar radiation. This method enables the use of devices already installed in existing communication infrastructure, eliminating the need for new equipment while maintaining existing network capabilities.

19. Fixture with Integrated Detection Sensors for Real-Time Verification of Conductive Strip Connections in Solar Battery Cells

ZEUS CO LTD, 2018

A lap device for solar battery cells that eliminates the need for post-assembly inspection of the electrical connections. The device features a fixture with integrated detection sensors that transmit signals to each conductive strip as it is applied. Each strip then verifies whether the transmission occurs, allowing the assembly process to be completed before the solar cells are completed. This approach eliminates the conventional post-assembly inspection step, reducing production time and cost while maintaining quality assurance.

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20. Conductive Paste with Silver Tellurium Coating on Glass Substrates for Solar Cells

DOWA ELECTRONICS CO LTD, 2018

Conductive paste for solar cells featuring a unique silver tellurium coating on glass substrates. The paste combines silver powder, indium powder, glass frit, and a solvent with a tellurium-based glass coating that enhances electrical conductivity while maintaining optical properties. The coating layer is formed through a controlled reduction process, enabling precise control over the silver and tellurium composition. This paste enables improved electrical performance in solar cells while maintaining the necessary optical characteristics for efficient energy conversion.

21. Organic Solar Cell with Ternary System and Controlled Donor-Acceptor Phase Separation for Enhanced Charge Carrier Dynamics

22. Screen-Printable Thick-Film Paste with Lanthanum or Yttrium Oxide Glass Frit for Photovoltaic Front-Side Contacts

23. Solar Cell with Back Surface Bonded Architecture and Laser-Induced Thermal Pathway for Heat Dissipation

24. Copper Electrode Formation on Solar Cells Using Copper-Germanium Paste with Glass Frit

25. Silver Paste Composition with High Purity Bi2O3 Additive for Silicon Solar Cells

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