CIGS (Copper Indium Gallium Selenide) solar cells have demonstrated laboratory efficiencies of 23.35%, yet commercial modules typically achieve only 15-17% efficiency. This gap represents both a challenge and an opportunity, as factors including interface recombination, band gap engineering, and layer uniformity contribute to efficiency losses in practical CIGS implementations. Recent metrology data confirms that carrier transport across interfaces and the quality of the absorber layer remain critical limiting factors in CIGS performance.

The fundamental challenge in CIGS solar cell development lies in simultaneously optimizing optical absorption, charge separation, and electrical conductivity while maintaining cost-effective manufacturing processes.

This page brings together solutions from recent research—including bifacial designs with novel passivation layers, nanorod-based absorber structures, tandem architectures with perovskite top cells, and composite transport layers using carbon nanotubes and silver nanowires. These and other approaches provide pathways for manufacturers to exceed 20% efficiency in commercial CIGS modules while preserving the material's inherent advantages in flexibility and reduced material usage.

1. CIGS/Perovskite Tandem Solar Cell with Nanorod-Based Absorber and Monolithic Structure

NIGDE OEMER HALISDEMIR UENIVERSITESI REKTOERLUEGUE, 2025

A CIGS/perovskite tandem solar cell with enhanced efficiency and cost-effectiveness, achieved through the use of nanorod-based CIGS absorber layers and a monolithic tandem structure. The CIGS nanorods are fabricated using a high-angle deposition technique, exhibiting superior optical absorption compared to conventional thin films. The tandem structure is formed by directly depositing perovskite layers onto the CIGS nanorod absorber, with a CdS buffer layer and SnO2 electron transport layer. The device demonstrates high efficiency values, exceeding 15% for rigid substrates and 10% for flexible substrates, while maintaining a low cost and enabling mass production on flexible polyimide substrates.

WO2025136239A1-patent-drawing

2. Bifacial Thin-Film Solar Cell with Rear Passivation Layer of TiOx or TaOx and Selective Conductive Thin Film Pattern

KOREA INSTITUTE OF SCIENCE AND TECHNOLOGY, 2025

Bifacial thin-film solar cell with enhanced rear-side performance through a novel interface engineering approach. The cell features a rear passivation layer of TiOx or TaOx between the rear transparent electrode and the CIGS absorber layer, which reduces interfacial recombination and enhances carrier transport. A conductive thin film pattern is selectively formed on the rear passivation layer to create ohmic contact between the absorber layer and the rear electrode. This design enables efficient carrier collection on both the front and rear sides of the cell, achieving improved bifacial performance.

3. Tandem Solar Cell with Transparent Conductive Layer and Complete Back Structure

JINKO SOLAR CO LTD, 2025

A tandem solar cell with improved efficiency, comprising a thin-film solar cell and a bottom cell stacked in a first direction. The bottom cell includes a transparent conductive layer, a doped conductive layer, an intrinsic amorphous silicon layer, a substrate, a second doped conductive layer, and electrodes. The transparent conductive layer is between the thin-film solar cell and the doped conductive layer, and the electrodes are formed on the second doped conductive layer. The doped conductive layer includes a doped amorphous silicon layer or a doped microcrystalline silicon layer. The bottom cell has a complete back structure, eliminating metal-semiconductor contact and reducing contact recombination between the cells.

US2025098334A1-patent-drawing

4. Thin-Film Solar Cell with P-Type Semiconductor Hole Transport Layer and Metal Oxide Stabilizing Layer

LUXEMBOURG INSTITUTE OF SCIENCE AND TECH, 2025

A thin-film solar cell structure and manufacturing process that improves efficiency by introducing a hole transport structure between the back electrode and absorber layers. The structure comprises a p-type semiconductor hole transport layer and a metal oxide stabilizing layer that blocks diffusion of the hole transport layer during high-temperature processing. The stabilizing layer is formed on top of the hole transport layer, which is directly deposited on the back electrode layer. This double-layer structure provides thermal stability and passivation effects similar to conventional Ga grading, enabling high-efficiency thin-film solar cells.

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5. Thin-Film Photovoltaic Device with Rear-Positioned Bifacial Enhancement Layers for Selective Short-Wavelength Absorption

FIRST SOLAR INC, 2024

Enhancing the bifacial efficiency of thin-film photovoltaic devices through the use of specific bifacial enhancement layers. These layers are positioned closer to the back interface of the absorber layer compared to the front interface, and they selectively absorb light with wavelengths below a specific cutoff frequency. The enhanced absorption of shorter wavelengths enables increased quantum efficiency compared to standard bifacial photovoltaic devices, where the enhancement layer is positioned closer to the front interface.

US2024413254A1-patent-drawing

6. Efficiency Investigation and Modeling of an Ultra Thin-film CIGS Solar Cell using WxAMPS

Kashfi Barua Riea, Rocky Chakma - Al-Kindi Center for Research and Development, 2024

The highly efficient CIGS thin-film solar cell is numerically investigated in this paper using solar simulator software wxAMPS (Analysis of Microelectronic and Photonic Structures). WxAMPS is a customized simulation software package mainly used for photovoltaic cells, which supports quick data input and enhanced visualization with its improved user interface. Copperindiumgalliumdiselenide Cu(In, Ga)Se2 (CIGS) is a semiconductor material with chalcopyrite crystal structure that has high conversion efficiency and structural stability. CIGS model- ZnO: Al/ZnO/CdS/CIGS/Mo/substrate is mainly experimental research that considers the physical characteristics, dimensions, and thicknesses of the different layers. The bilayer window and absorber layer with different thicknesses are the critical factors that influence solar cell performance. The bilayer window concept can assist in reducing the loss at the window layer. In this paper, through the numerical simulation, the highest conversion efficiency was achieved, 18.7%, with an optimum bandgap of 1.12 eV with 3000 nm thickness of the abso... Read More

7. Expanding the Notch Region by Adjusting the Copper Growth Profile for High-Efficiency Flexible Cu(In,Ga)Se<sub>2</sub> Solar Cells

Hui Yan, Wuji Wang, Jun Luo - American Chemical Society (ACS), 2024

Flexible CIGS solar cells, with their adjustable band gap for future flexible tandem solar cells and flexibility for roll-to-roll manufacturing, have the potential to be used in a wide range of applications. However, flexible CIGS solar cells are always manufactured at relatively low temperatures, where Cu diffusion has a substantial impact on the CIGS surface state and defect formation. To address these issues, we designed a new CIGS growth profile in this work by carefully examining the effects of different locations of excess Cu in the third stage of the CIGS deposition profile. The results showed that adding more Cu to the middle part of the third stage can enhance the crystal quality, expand the GGI grading notch region, move the GGI minimum to the CdS side, cause a

8. Swarm‐Optimized ZnO/CdS/CIGS/GaAs Solar Cell for Enhanced Efficiency and Thermal Resilience

Habib Ullah Manzoor, Tareq Manzoor, Sajjad Hussain - Wiley, 2024

Optimizing solar cell design is vital for boosting efficiency, cutting production costs, and meeting the increasing demand for renewable energy solutions. Through meticulous adjustments in material compositions and device architectures, optimization enhances energy conversion efficiency, making solar power more competitive and adaptable across various applications. This article presents the optimization and efficiency enhancement of a ZnO/CdS/CIGS solar cell with GaAs. The optimization process utilizes the particle swarm optimization algorithm with a stepbystep approach. Solar cells are designed using SCAPS1D software, and optimization is performed using Python. The optimized ZnO/CdS/CIGS solar cell achieves an efficiency of 32.4%, which rises to 44.7% upon integrating a GaAs layer. Further efficiency gains are observed, reaching 53.2% through back contact optimization, providing a power density of 54 mW cm 2 . Optimization also notices a significant improvement in quantum efficiency. The cells are tested under concentrated solar irradiance (100010 000 W m 2 ) and temperatures ... Read More

9. Scalable CIGS Solar Cells Employing a New Device Design of Nontoxic Buffer Layer and Microgrid Electrode

Inchan Hwang, Myounghyun Lee, Ahreum Lee - American Chemical Society (ACS), 2024

The efficiency of copper indium gallium selenide (CIGS) solar cells that use transparent conductive oxide (TCO) as the top electrode decreases significantly as the device area increases owing to the poor electrical properties of TCO. Therefore, high-efficiency, large-area CIGS solar cells require the development of a novel top electrode with high transmittance and conductivity. In this study, a microgrid/TCO hybrid electrode is designed to minimize the optical and resistive losses that may occur in the top electrode of a CIGS solar cell. In addition, the buffer layer of the CIGS solar cells is changed from the conventional CdS buffer to a dry-processed wide-band gap ZnMgO (ZMO) buffer, resulting in increased device efficiency by minimizing parasitic absorption in the short-wavelength region. By optimizing the combination of ZMO buffer and the microgrid/TCO hybrid electrode, a device efficiency of up to 20.5% (with antireflection layers) is achieved over a small device area of 5 mm 5 mm (total area). Moreover, CIGS solar cells with an increased device area of up to 20 mm 70 mm (to... Read More

10. Heterojunction Solar Cell with Composite Intrinsic Amorphous Silicon Layer and Textured Substrate

ANHUI HUASUN ENERGY CO LTD, 2024

A heterojunction solar cell with improved efficiency, comprising a textured semiconductor substrate layer, a P-type amorphous silicon layer, an intrinsic amorphous silicon layer, and an N-type amorphous silicon layer. The intrinsic layer is a composite structure comprising a bottom intrinsic layer and a wide-band-gap intrinsic layer, with the wide-band-gap layer having a bandgap greater than the bottom layer. The cell exhibits enhanced light trapping and reduced parasitic absorption, resulting in improved conversion efficiency.

EP4354518A1-patent-drawing

11. Optimization CIGS/CIGS Tandem Solar Cells by Adjusting Layer Thickness Using Silvaco-Tcad

Bahareh Boroomandnasab, Mohammad Hossein Zolfaghari - Apex Publishing, 2024

This research designed and simulated CIGS/CIGS back-to-back solar cells using Silvaco-Atlas software. We considered CIGS absorbing layer thickness and sub-cells as critical parameters to optimize the performance of the CIGS/CIGS tandem solar cell. The research comparatively examined the effect of different electrode metals, such as molybdenum, aluminum, titanium, and silver, on the efficiency. The electrical parameters of the best CIGS/CIGS tandem solar cell configuration were a short-circuit current density (Jsc) of 15.65 mA/cm, an open-circuit voltage (Voc) of 1.86 V, a fill factor (FF) of 86.04%, and a conversion efficiency () of 27.12%. The optimal CIGS absorbing layer thickness of the top and bottom cells corresponding to the maximum conversion efficiency obtained were 0.17 and 6.3 m, respectively. In contrast, the optimal thickness of the Cds layer was 0.04 m. Silver had the best performance in connecting layers between several metals. The results can be used to develop low-cost and high-efficiency solar cells.

12. Study of the second-generation of CdTe and CIGS thin film PV modules under natural sunlight conditions

Katarzyna Dyndał, J. Sanetra, К. Marszałek - UK Zhende Publishing Limited Company, 2024

There is a significant amount of research in the literature concerning the performance of solar panels operating during outdoor exposure, but the full topic is not yet exhausted. One of the reasons is that the photovoltaic cell technology is constantly evolving. In this paper, a comparison of two types of CdTe and CIGS modules operated with a nominal power of 80 W and 140 W, respectively is studied. The module tests were performed under external conditions during autumn, winter, spring, and summer from October 2019 to July 2020 in the temperate climate of Mikinia, South Poland. The photovoltaic panels were connected to the electric grid via microinverters. During the tests, the temperature of the panels was monitored. To determine the influence of solar radiation on the energy conversion efficiency of photovoltaic panels, a pyranometer installed in the plane of the panels was used. Based on the monitoring of the atmospheric conditions and the measurement of instantaneous power, the efficiency of the modules is determined.

13. Radiation resistant chalcopyrite CIGS solar cells: proton damage shielding with Cs treatment and defect healing <i>via</i> heat-light soaking

Tzu‐Ying Lin, Chi-Feng Hsieh, Ayaka Kanai - Royal Society of Chemistry (RSC), 2024

Cu(In, Ga)Se 2 (CIGS) solar cells are recognized as next-generation space technology due to their flexibility, lightweight nature, and excellent environmental stability.

14. Effect of Temperature to Fabrication Cigs Solar Cell Using the Sputtering Method

Nurul Lathii Fatul Chamidah, Nandang Mufti, Atika Sari Puspita Dewi - EDP Sciences, 2024

Copper-indium-gallium diselenide (CuInGaSe2) or CIGS is one of the most promising materials for thin film solar cell applications. CIGS solar cells were deposited by sputtering method on ZnO/ZnS/CIGS/Mo arrays. Various parameters in sputtering greatly influence the efficiency of CIGS solar cells such as temperature. Thermal parameters are used to compare the effect of the CIGS layer on optimizing the efficiency of CIGS solar cells. The results show that the CIGS layer deposited using temperature has a crystalline structure, besides that the resulting efficiency is also higher than CIGS solar cells deposited without temperature, namely 0.177%.

15. Top cell design and optimization of all-chalcopyrite CuGaSe&lt;sub&gt;2&lt;/sub&gt;/CuInSe&lt;sub&gt;2&lt;/sub&gt; two-terminal tandem solar cells

Jiancheng Zhong, Xiaotian Zhang, Changqing Lin - Acta Physica Sinica, Chinese Physical Society and Institute of Physics, Chinese Academy of Sciences, 2024

Solar cells have attracted much attention, for they can convert solar energy directly into electric energy, and have been widely utilized in manufacturing industry and peoples daily life. Although the power conversion efficiency (PCE) of single-junction solar cells has gradually improved in recent years, its maximum efficiency is still limited by the Shockley-Queisser (SQ) limit of single-junction solar cells. To exceed the SQ limit and further obtain high-efficiency solar cells, the concept of tandem solar cells has been proposed. In this work, the chalcopyrite CuGaSe&lt;sub&gt;2&lt;/sub&gt;/CuInSe&lt;sub&gt;2&lt;/sub&gt; tandem solar cells are studied systematically in theory by combining first-principle calculations and SCAPS-1D device simulations. Firstly, the electronic structure, defect properties and corresponding macroscopic performance parameters of CuGaSe&lt;sub&gt;2&lt;/sub&gt; (CGS) are obtained by first-principles calculations, and are used as input parameters for subsequent device simulations of CGS solar cells. Then, the single-junction CGS and CuInSe&lt;sub&gt;2&lt;/... Read More

16. Evaluation of Cigs and Cdte Thin-Walled Solar Photovoltaics as Potential Energy Capture Systems for Electric-Vehicle Charging Stations: A Comparative Case Study in India

Ashwin Jacob, L. Jino, J. Bhasker - Elsevier BV, 2024

This study comprehensively evaluates the efficacy of solar-powered electric vehicle (EV) charging stations taking into account key metrics such as annual EV charging capacity, monthly fluctuations in energy generation, investment costs, and carbon dioxide (CO2) emission reductions achievable. Aligned with Sustainable Development Goals 7 and 13, this novel case work employs a comparative modeling approach to evaluate and optimize the performance of copper indium gallium selenide (CIGS) and cadmium telluride (CdTe) thin-film solar panels based on performance ratio (PR), panel sizing and unused energy metrics across six diverse Indian cities. The result data revealed that the 8.1 kWp system for both CIGS and CdTe achieved peak PR while concurrently registering the least energy deficit due to wasted power across all investigated locations. On a monthly basis, CIGS panels produced an average of 1242.6 kWh during the summer months, surpassing the CdTe panels by a 1.50% relative increase in energy output. Annual analysis of energy production revealed that the CIGS modules in Kochi generated... Read More

17. Swarm-Optimized ZnO/CdS/CIGS/GaAs Solar Cell for Enhanced Efficiency and Thermal Resilience

Habib Ullah Manzoor, Tareq Manzoor, Sajjad Hussain - Institute of Electrical and Electronics Engineers (IEEE), 2024

Optimizing solar cells design is vital for boosting efficiency and cutting production costs, meeting the increasing demand for renewable energy solutions. Through meticulous adjustments in material compositions and device architectures, optimization enhances energy conversion efficiency, making solar power more competitive and adaptable across various applications. This paper presents the optimization and efficiency enhancement of a ZnO/CdS/CIGS solar cell with GaAs. The optimization process utilizes the Particle Swarm Optimization algorithm with a step-by-step approach. Solar cells are designed using SCAPS-1D software, and optimization is performed using Python. The optimized ZnO/CdS/CIGS solar cell achieves an efficiency of 32.4%, which rises to 44.7% upon integrating a GaAs layer. Further efficiency gains are observed, reaching 53.2% through back contact optimization, providing a power density of 54 mW/cm2 . Optimization also notices a significant improvement in quantum efficiency. The cells are tested under concentrated solar irradiance (1000 to 10000 W/m2 ) and temperatures (300... Read More

18. Performance Enhancement of Graded CIGS Solar Cell with MoTe<sub>2</sub> as Transition Layer and BSF Contact

Raj Saha, Rajendra Prasad, Udai P. Singh - IEEE, 2023

Thin-film solar cell devices are gradually picking up in the commercial renewable energy space due to their lower energy payback period. CIGS (copper indium gallium selenide) based solar cells are one of the major contenders due to their higher conversion efficiency. Bandgap tuning through Ga grading if CIGS solar cells are one of the proven methods to improve its performance parameters. To increase the overall quantum efficiency of the device front grading (FG) i.e. stacking up the high band gap top layer followed by lower band gap bottom layer is used. To alleviate the intrinsic issue of minority carrier recombination in FG CIGS the use of p-Si and MoTe <inf xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">2</inf> as BSF(back surface field) contact have been evaluated. The MoTe <inf xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">2</inf> as an interfacial and BSF layer has been proposed. To solve dual issues of inter-layer elemental inter-diffusion during high temperature annealing and to restrict mi... Read More

19. SCAPS Simulation on CIGSe Thin Film Solar Cells: Effect of the Defects

A. Ashok, Francisco J. Cano, O. Reyes-Vallejo - IEEE, 2023

CIGSe thin film solar cells have been fascinating in the photovoltaic field due to their potential to get high conversion efficiencies at an attractive cost. The properties of the materials used in solar cells must be optimized to improve the efficiency. Here, SCAPS is utilized to simulate the CIGSe thin film solar cells. First, the material properties (i.e., thickness, bandgap, carrier concentration) of CIGSe, CdS, ZnO, and ZnO:Al are analyzed for the optimization process. The optimized efficiency of 27.32% is achieved for the CIGSe thin film solar cell. Then the effect of defect density and carrier capture cross section in CIGSe, CdS, and CdS/CIGSe interface on the performance of CIGSe thin film solar cell is reviewed. It is found that the higher the defects in the device lower the device's performance. This decrement in the efficiency is due to the decrease in the diffusion length of charge carriers by enhancing the recombination centers for them, preventing the collection of charge carriers, and finally degrading the device performance. This theoretical study can guide as a roadm... Read More

20. Composite Film of Carbon Nanotubes and Silver Nanowires with Enhanced Conductivity and Light Transmittance

SOUTH CHINA UNIVERSITY OF TECHNOLOGY, 2023

A composite film made of carbon nanotubes and silver nanowires for use as the hole transport layer in gallium arsenide-based heterojunction solar cells. The composite film provides high conductivity and efficient carrier separation at the interface between the carbon nanotubes and gallium arsenide layers. It is prepared by mixing carbon nanotubes and silver nanowires in a dispersion to avoid agglomeration, and then spin coating the composite onto the solar cell. The composite film has high light transmittance to avoid sacrificing solar absorption. It reduces resistance between layers without sacrificing light transmittance, accelerates carrier separation, and improves solar cell efficiency.

21. Numerical Simulation, Preparation, and Evaluation of Cu(In, Ga)Se2 (CIGS) Thin-Film Solar Cells

22. A STUDY OF CIGS AS A SOLAR CELL MATERIALS AND ITS OTHER APPLICATIONS

23. Efficiency Enhancement of CIGS Solar Cells with BSF Layer and Graded-Bandgap Absorber Layer

24. Annealing effects on Cu(In,Ga)Se<sub>2</sub> solar cells irradiated by high-fluence proton beam

25. Study of Factors Affecting the Performance of CIGS Based Thin Film Solar Cells

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