Extruder Machines for Precision in Tire Component Production

An extrusion system for efficiently producing rubber products by stacking multiple extruders vertically rather than horizontally. The extruders are mounted on a frame that moves as a unit. This allows all extruders to be aligned simultaneously for consistent rubber layering. The extruder stack has a main extruder head in front that collects the extruded rubber from multiple extruders below. This avoids the time-wasting and space-inefficient multiple extruder head movements in horizontal layouts. The main head has a tire outlet that connects to all extruders' outlets.

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Extrusion device for producing continuous strips of elastomeric material, like rubber for tire applications, with increased output capacity without compromising performance. The device has a screw extruder, gear pump, and screen head to filter impurities. The screen head has a perpendicular sieve element instead of a flat screen. This allows higher axial forces on the screen without bending or damage as the screen size increases with device scaling.

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Extruder for rubber tire production that improves efficiency and quality by automating feeding and mixing of the raw materials. The extruder has a fixed feeding bin connected to the extruder body, and a movable collection bin connected to the base. A mechanism allows the collection bin to slide horizontally into the feeding bin when filled. This eliminates manual feeding and adjustment of the feeding bin. The collection bin also has a mixing mechanism with a rotating shaft. This mixes the materials before feeding them into the fixed bin. The extruder also has an automated driving mechanism to move horizontally without stopping the extrusion process. This improves efficiency by allowing loading and unloading without stopping extrusion.

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Rubber extruder for tire production that allows easy movement and stable operation. The extruder has a base, extruding barrels fixed to the base, and a motor with screw to push material into the barrels. The barrels have feed boxes and discharge pipes. The key innovation is a hinged cover on the feed box that can swing open for filling material. This allows the extruder to be moved by simply lifting the open cover and swinging the barrel assembly. The closed cover provides stability during extrusion.

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Sidewall production extrusion die and extruder for tire sidewall manufacturing that addresses the issue of high extrusion temperature degrading tire performance. The die has three glue outlets, with the upper and lower outlets connected to the same middle outlet. This allows outputting the same glue from the upper and lower while a different glue comes from the middle. The extruder has separate channels for each outlet. The screw channels have a decreasing pitch closer to the die end. This allows lower temperature glue from the middle outlet to mix with hotter glue from the upper and lower outlets, reducing overall extrusion temperature.

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A tire rubber extruder design with integrated internal and external heating to ensure uniform melting and extrusion of tire rubber. The extruder uses screw extrusion with a central shaft and external heaters around the extrusion box. The central shaft has internal heating while the external heaters surround the box. This integrated heating with screw motion provides consistent rubber melting and extrusion.

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Rubber extruder for molding tire parts that reduces bank growth and improves rubber supply stability. The extruder has a hopper, screw, cylinder, and interface between the hopper and cylinder opening. The interface has a connecting port overlapping the opening front and a main body closing the rear. The main body covers 40-60% of the opening. This configuration allows the bank to shrink as fresh rubber replaces it since the main body narrows the feed path. It also prevents blockages as the bank grows. The interface position can adjust. The connecting port shape is rectangular, trapezoidal, or pentagonal.

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Extrusion device for producing solid tires that improves mixing and prevents damage to the feeding hopper. The device has a feeding hopper with a stirring chamber below it. The stirring mechanism, consisting of a motor with a shaft passing through the hopper, agitates the tire rubber inside the hopper. This ensures even mixing of the raw material before it enters the extruder. The hopper is also sealed and connected to the extruder body to prevent odor volatilization. This prevents raw material from entering the extruder before stirring.

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A tire tread extrusion system that eliminates the need for foundation pits by orienting the extrusion barrels horizontally instead of vertically. The system uses multiple extruders to co-extrude tire treads made of multiple components. The horizontal barrels are positioned parallel to the ground instead of vertically, allowing the extruded treads to be removed without pits underneath. The system can still rotate and twist the treads as needed after extrusion.

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Self-feeding tire extruder for processing uninflated tires that saves storage space and facilitates tire collection compared to conventional tire extrusion machines. The extruder has a bottom plate with a motor, a desktop connected to the bottom plate, an extrusion mechanism on the bottom plate connected to the motor, and a feeding mechanism on the desktop. The extruder allows uninflated tires to be fed into the machine without requiring an external source of compressed air to inflate them first. The extrusion mechanism compresses the tire as it is fed through, allowing it to be processed without inflation.

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A new type of extruder for tire production that improves feeding efficiency and extrusion effectiveness compared to existing tire extrusion equipment. The extruder has a box body with a fixed plate, extrusion nozzle, and discharge port. A non-return device on the lower end of the discharge port prevents backflow. The non-return device has a ring, pipe, and sliding connector. The ring, pipe, and connector are arranged symmetrically with fixed rods. The connector slides inside a support ring. One end connects to a limit block and the other penetrates the ring to connect to a cone-shaped stopper. The stopper has a sealing gasket. The cone shape and gasket prevent sol backflow. The sliding connector, fixed rods, and cone stopper configuration facilitates sol flow and extrusion.

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Rubber extrusion equipment with integrated material flattening and conveying to improve efficiency and reduce costs. The equipment has a frame with a flattening frame containing rollers to flatten the extruded rubber. A conveyor belt group raises and lowers to move the flattened rubber. This allows automated, mechanized handling of the extruded rubber without manual intervention.

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A new type of rubber tire material extruder with improved feeding and feeding rate control to prevent material accumulation and excessive supply during extrusion. The extruder has a feeding hopper with a rotating distribution roller and restrictor roller. The hopper has a drive assembly and motor that rotates the distribution roller to discharge material through feed openings. A stopper blade covers the openings periodically to control the feed rate. This prevents material buildup in the hopper and feed port. The feeding rate can be adjusted by the motor speed.

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An extrusion equipment for tire production that prevents cooling and hardening of the rubber during extrusion. The equipment has a sliding groove in a cylindrical block that the rubber passes through. A sliding rod with a threaded groove moves in the groove. A threaded rod with a threaded groove attaches to the sliding rod. A bevel gear on one end of the threaded rod meshes with a bevel gear on the motor. This setup allows the rubber to be pushed through the sliding groove by the threaded rod rotating. An electric heating wire inside the cylindrical block heats the rubber as it moves.

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Extrusion system for tire production that improves efficiency and reduces footprint compared to conventional systems. The system has a movable extruder assembly with multiple extruders and a front die. The extruders can be selected and moved to process different rubber compounds without switching between embryos. This eliminates the need for frequent extruder repositioning in conventional systems. The die has outlets connected to multiple extruders for direct processing of embryos.

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Process and plant for producing elastomeric compounds like tire rubber that avoids premature vulcanization and curing during extrusion. The process involves feeding compounds with specific viscosities into a twin screw extruder and using different extrusion heads based on compound viscosity to prevent overheating and pressure. This allows handling compounds with wide viscosity ranges in the same extruder without vulcanization issues. The extruder has feed and relief openings, and the compound viscosity is calculated to set the feed rate and extrusion speed. This prevents overheating by limiting compound flow rate. The extrusion device has multiple supports for mounting different extrusion heads with rollers instead of a fixed die to reduce pressure.

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Rubber extrusion device and manufacturing method to prevent unexpected bending of rubber extrudates. The device allows relative movement of the die head along the front end of the extrusion head to adjust the flow path and pressure distribution. This allows compensating for variations in rubber properties and extrusion conditions to prevent unexpected bending. The method involves mounting the die on the extrusion head and moving it relative to the head along the front end surface. This enables adjusting the die position to counteract any unwanted bending in the extruded rubber.

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Device for extruding plastics, particularly elastomers used in tire manufacturing, with a screw that can adapt to different material properties without complex finger adjustments. The extrusion screw has a removable working ring near the end that modifies the gap between the screw and barrel. The ring can be swapped out based on the material being extruded to impose the right stress and homogenization in the gap. The ring can be mounted on the screw end or inside the barrel. It can also have crenulations for better mixture flow. This allows tailoring the extruder performance to match the material without expensive finger adjustments.

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Extruder for rubber tire production with improved cooling and filtering capabilities. The extruder has features like cold water sleeves, a circulating water pump, a vacuum pump, and an automated screen changer to enhance cooling, filtering, and cleaning efficiency. The cold water sleeves allow circulating water to be pumped through the extrusion barrel for cooling. A vacuum pump extracts air from the extrusion barrel to aid material flow. The automated screen changer allows filter screens to be changed without stopping production.

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Rolling device for a tire building machine used in solid tire production to improve tire quality and production efficiency. The device has a forming drum, roller barrel, and hydraulic push rod to compress the tire material. A cylinder with pressure sensor and baffles encloses the roller barrel. A display, processor, and voltage sensor are inside a frame. This allows monitoring and controlling the rolling pressure for consistent tire shape and compound distribution.

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