Run-flat tire failures present significant safety risks, particularly at highway speeds where sudden deflation can lead to loss of vehicle control. Current data shows that approximately 23% of roadside incidents involve tire-related issues, with complete deflation occurring within 2-3 minutes of a typical puncture in conventional tires—leaving drivers minimal time to react safely.

The fundamental challenge lies in maintaining structural integrity and vehicle handling characteristics after a puncture while keeping tire mass, rolling resistance, and production costs within acceptable limits.

This page brings together solutions from recent research—including reinforced sidewall architectures, self-sealing compounds, multi-chamber pressure systems, and cross-compounded support layers. These and other approaches focus on enabling safe continued operation after tire damage while meeting durability and performance requirements for modern vehicles.

1. Tire Auxiliary Inner Support Device with Carbon Fiber Sector-Shaped Blocks and Adjustable Spacing Mechanism

XIAN YUANTONG NAITE AUTOMOTIVE SAFETY TECH CO LTD, XIAN YUANTONG NAITE AUTOMOTIVE SAFETY TECHNOLOGY CO LTD, 2023

A tire auxiliary inner support device for run-flat tires that improves safety of heavy-duty vehicles like trucks. The device has sector-shaped support blocks connected around the tire rim to provide hoop strength when the tire loses pressure. The support blocks are made of carbon fiber skeletons with locking bolts and positioning pins to adjust spacing. The carbon fiber provides high strength and light weight compared to polymer-based supports. The device allows heavy-duty vehicles to keep moving after a tire blowout without risk of failure or loss of control.

CN117103914A-patent-drawing

2. Run-Flat Tire with Reinforced Carcass Frame and Sidewall Profiles for Enhanced Durability and Puncture Resistance

SHANDONG LINGLONG TYRE CO LTD, 2023

Run-flat tire design with improved durability and puncture resistance compared to traditional run-flat tires. The tire has features like a carcass frame, sidewall reinforcing profiles, bead fillers, and carcass reinforcing profiles to provide overall tire support, enhance sidewall strength, and prevent deformation issues when run flat. This improves durability under deflation, reduces stress concentrations, and maintains tire shape better compared to adding integral supports.

3. Reinforcement Profile for Run-Flat Tires with Integrated Bead Filler, Carcass Frame, Airtight Seal, and Sidewall Reinforcement

HUBEI LINGLONG TIRE CO LTD, 2023

Reinforcement profile for run-flat tires that improves their zero-pressure driving capability. The profile includes a bead filler with a steel wire, a carcass frame, carcass reinforcement, an airtight part, a buffer strip, and a sidewall reinforcing component. The airtight part contacts the carcass frame and seals against air leakage when the tire loses pressure. The buffer strip between the airtight part and carcass frame absorbs deformation forces to prevent tearing. The sidewall reinforcing component provides additional strength to the sidewall. This profile design allows the tire to continue driving without air pressure for a longer distance compared to conventional run-flat tires.

4. Multi-Layered Tire with Rectangular Internal Block and Reinforced Anti-Puncture Structure

JIANGSU TOP TIRE CO LTD, 2023

Safety puncture-proof tire with multiple layers of puncture protection to prevent flat tires from road debris. The tire has a rectangular block inside the wheel frame, surrounded by a cushion belt, inner tube, tire, and layers of reinforcement. The outer tire wall has a styrene-butadiene rubber reinforcement layer fixed to the chlorosulfonated polyethylene rubber reinforcement layer, followed by a high manganese steel anti-puncture layer. The inner tube has a resin anti-puncture layer, covered by an aramid fiber layer. This multi-layered puncture protection system provides robust defense against punctures and damage from road hazards.

CN219339115U-patent-drawing

5. Puncture Recovery and Load Distribution Mechanism in Flat-Run Tire

GRAPHIC ERA DEEMED TO BE UNIVERSITY, GRAPHIC ERA HILL UNIVERSITY, 2023

Flat-run tire with self-puncture recovery capability that allows uninterrupted driving even after a tire puncture occurs. The tire maintains structural integrity, supports vehicle weight, and provides traction after a puncture to prevent sudden loss of pressure. The tire design involves a puncture recovery mechanism that captures and utilizes the remaining air in the tire after a puncture to provide temporary run-flat capability. It also includes a run-flat system that distributes the load evenly across the tire to prevent further damage and ensure adequate control.

IN202311038967A-patent-drawing

6. Run-Flat Tire with Multi-Layer Reinforcement Including Sidewall, Bead, and Crescent Shoulder Structures

CHERY AUTOMOBILE CO LTD, 2023

Run-flat tire design that improves durability and performance when driven with zero air pressure. The tire has a reinforcing rubber layer on the sidewall, a bead reinforcing layer between the carcass and apex, and a crescent-shaped reinforcing rubber layer on the shoulder. The reinforcing rubber layer on the sidewall provides rigidity. The bead reinforcing layer made of steel wire strengthens the sidewall and bead area. The crescent-shaped shoulder reinforcement reduces deformation when driven flat. These reinforcing layers improve durability and support when air pressure is low.

CN219256964U-patent-drawing

7. Vehicle Tire with Internal Support System Comprising Energy-Absorbing Cavities

TANG RONGLING, 2022

Vehicle tire with improved safety and durability after punctures. The tire has an internal support system that prevents excessive deformation and blowouts when air pressure is low. The support system is a cavity filled with items like airbags, balls, and fluid. These components absorb energy from impacts and expand to replace damaged ones. This allows the tire to maintain shape and support when punctured, reducing deformations and enabling safe driving until repairs can be made.

CN114987117A-patent-drawing

8. Run-Flat Tire with Internal Support Assembly Comprising Springs, Frames, and Sliding Blocks

RIZHAO HONGLONG ENERGY CO LTD, 2022

Run-flat tire with improved support and stability after blowouts. The tire has a strong explosion-proof capability to prevent vehicle instability and loss of control when a tire blows out. It achieves this by adding a support assembly with springs, frames, and sliding blocks inside the wheel hub. The assembly provides an internal buffer and reinforcement to prevent wheel hub deformation and sidewall deviation when the tire loses air pressure. This maintains vehicle balance and stability after a blowout.

9. Run-Flat Tire Structure with Steel Belts and Crescent-Shaped Carcass in Sidewall

QINGDAO LIYANG RUBBER TECH CO LTD, QINGDAO LIYANG RUBBER TECHNOLOGY CO LTD, 2022

Low rolling resistance run-flat tire structure that improves safety and durability when the tire loses air pressure. The tire has steel belts extending into the shoulder and sidewall areas to provide support in those locations when the tire is deflated. This prevents excessive wear and sidewall collapse. The belts also help support the tire if it loses air, allowing the vehicle to continue driving. The sidewall has reinforcement to further enhance run-flat capability. The tire has a crescent-shaped carcass in the sidewall that extends into the shoulder.

CN217170383U-patent-drawing

10. Pneumatic Vehicle Tire with Reinforced Sidewall Profiles for Emergency Running Capability

CONTINENTAL REIFEN DEUTSCHLAND GMBH, 2022

A pneumatic vehicle tire with emergency running properties that allows the tire to be driven safely for a certain distance if it loses air pressure. The tire has features like a profiled tread, multi-layer belt, sidewalls with reinforced profiles, and a carcass. The reinforced profiles in the sidewalls provide the emergency running ability. The tire can continue driving without air pressure for a limited distance before needing replacement.

DE102008037614B4-patent-drawing

11. Run-Flat Tire with Beads, Sidewalls, and Inter-Bead Space Configuration

TOYO TIRE CORP, 2022

Run-flat tire capable of traveling a certain distance even when the internal pressure drops to about atmospheric pressure. The tire includes a pair of beads provided on both sides in the tire width direction, a pair of sidewalls extending outward in the tire radial direction from each of the pair of beads, a tread arranged between the pair of sidewalls, and a space between the pair of beads.

12. Tire with Composite Support Rubber for Enhanced Run-Flat Performance and Structural Integrity

QINGDAO DOUBLE STAR TIRE INDUSTRY LTD CO, QINGDAO DOUBLE-STAR TIRE INDUSTRY LIMITED CO, 2022

Explosion-proof tire with improved durability and comfort when run flat. The tire has an inner liner, a support rubber, and a carcass. The support rubber provides run-flat capability when the tire loses air pressure. The support rubber composition is a composite of different rubber types with varying hardnesses. This composite rubber prevents delamination and blowouts by distributing deformation forces more uniformly compared to a single rubber type. The support rubber also uses a thinner glue layer compared to a solid support, reducing tire weight and rolling resistance.

13. Run-Flat Tire with Crescent-Shaped Sidewall Support Rubber and Reinforcing Layer

SHANDONG HONGYUAN TIRE CO LTD, 2022

Support type run-flat tire with improved support and durability in low air pressure or flat conditions. The tire has a crescent-shaped support rubber between the inner liner and ply at the sidewalls and shoulders. This provides additional reinforcement to prevent excessive deformation when air pressure is low. The crescent shape optimizes mechanical properties and strength. The tire also has a reinforcing layer, bead ring, and apex rubber to further support the sidewalls, shoulder, and overall shape. This improves load carrying capacity and prevents rolling issues in flat tire scenarios.

CN216708926U-patent-drawing

14. Telescopic Rod and Spring-Loaded Sleeve Assembly for Stabilized Run-Flat Tire Operation

TIANJIN COMPANY FOR GINGSHANG RUBBER PRODUCT LTD, 2022

Explosion-proof tire design for run-flat capability that allows stable operation after puncture. The tire has a detection chamber inside the tire. When the tire bursts, the chamber collapses and squeezes an air cushion. This squeezes a support block with a rubber tire and a telescopic rod. The rod extends into a spring-loaded sleeve. The sleeve limits rod movement to keep the block and tire fixed on the wheel hub, preventing unbalanced rolling.

15. Run-Flat Tire with Fiber Cord Reinforced Support Structure

QINGDAO DOUBLE STAR TIRE INDUSTRY LTD CO, QINGDAO DOUBLE-STAR TIRE INDUSTRY LIMITED CO, 2022

Run-flat tire support structure that allows a tire to continue rolling and driving for at least 60 km at 60 km/h even when completely deflated. The structure uses a thin layer of fiber cord reinforcement instead of a thick rubber support layer. This reduces weight, cost, and rolling resistance compared to traditional run-flat tires with thick rubber supports. The fiber cord layer provides sidewall flexural durability without excessive thickness and hardness. The thinner support also avoids stress concentration on the sidewall and reduces hidden safety risks.

CN216610743U-patent-drawing

16. Run-Flat Tire with Reinforcing Rubber on Carcass Ply for Reduced Bending Deformation and Rim Detachment Prevention

TOYO TIRE CORP, 2022

Run-flat tire that suppresses bending deformation of the reinforcing rubber and suppresses rim detachment during run-flat running. The tire includes a tread, a carcass ply bridged between the beads, and a reinforcing rubber arranged on the tire cavity side of the carcass ply on the sidewall.

JP2022074546A-patent-drawing

17. Composite Support Structure for Run-Flat Tire Lower Sidewall with Integrated Apex and Triangular Rubber Configuration

QINGDAO DOUBLE STAR TIRE INDUSTRY LTD CO, QINGDAO DOUBLE-STAR TIRE INDUSTRY LIMITED CO, 2022

A support structure for run-flat tires that provides improved durability and prevents delamination of tire components when running on low air pressure. The structure uses a composite support assembly at the lower sidewall section of the tire. It includes an apex, carcass cords, triangular rubber, and support rubber. The apex, bead ring, and carcass cords cover the lower sidewall. The triangular rubber connects between the carcass cords. The support rubber is inside the carcass. The triangular rubber shape prevents deformation separation between the carcass and apex. The apex elastic modulus matches the carcass. The triangular rubber thickness is maximized at the rim. This coordinated deformation prevents sub-port delamination in run-flat tires.

CN114312167A-patent-drawing

18. Run-Flat Tire with Crescent-Shaped Support Rubber Layer in Sidewall and Shoulder

SHANDONG XINGHONGYUAN TIRE CO LTD, 2022

Run-flat tire design that allows driving on deflated tires without damage or loss of control. The tire has a crescent-shaped support rubber layer between the inner liner and ply at the sidewall and shoulder. This provides extra support when air pressure is low or zero due to leakage or blowouts. The crescent shape optimizes mechanical properties for strength and deflection. The support rubber layer prevents excessive deformation and allows normal driving.

19. Run-Flat Tire with Composite Casing and Solid Internal Support Structure

JIANGSU TOPOWER TYRE CO LTD, XUZHOU COLLEGE IND TECHNOLOGY, XUZHOU COLLEGE OF INDUSTRIAL TECHNOLOGY, 2022

A run-flat tire design that allows a vehicle to continue driving after a puncture without the need for a spare tire. The run-flat tire has a composite construction with a tire casing, a solid rubber tire inside the casing, and a rim. The solid tire provides support and allows the vehicle to continue driving when the regular tire is punctured or deflated. The casing prevents the rim from damaging the road when the tire is flat. The rim width is slightly larger than the casing width to prevent the rim from protruding when the tire is flat.

20. Onboard Gas Generation Module for Dynamic Tire Inflation Triggered by Tire Pressure and Speed Detection

BAONENG AUTOMOBILE RESEARCH INSTITUTE CO LTD, BAONENG GUANGZHOU AUTOMOBILE RES INST CO LTD, 2021

Puncture protection tire system that uses an onboard gas generation module to inflate the inner tube of the tire if the tire pressure drops significantly while the vehicle is moving at a certain speed. This prevents deflation and potential accidents caused by punctures. A tire pressure monitoring module and speed detection module trigger the gas generation when conditions are met. This prevents tire bursts when stationary or at low speed, reducing maintenance costs compared to traditional puncture protection tires.

21. Run-Flat Tire with Trapezoidal Inner Ring and Buffer Holes for Controlled Deflation

22. Run-Flat Tire with Sectioned Support Rubber Layers in Specific Width Ratios

23. Reinforced Sidewall Tire with Cross-Compounded Support Rubber Layer

24. Run-Flat Tire with Curved Reinforcing Layers Between Carcass and Inner Liner

25. Retrofittable Emergency Run-Flat Support Body for Pneumatic Vehicle Tires with Internal Sidewall Contact and Axially Parallel Web Configuration

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