Controlling Dendrite Propagation in Solid State Batteries
Lithium dendrite formation represents a fundamental challenge for solid-state battery development. These metallic projections nucleate and grow at rates exceeding 10 μm per charging cycle at current densities above 0.5 mA/cm², penetrating through solid electrolytes with mechanical strengths below 7 MPa. The resulting internal short circuits trigger catastrophic failure events that undermine the inherent safety promise of solid-state architectures.
The engineering challenge lies in developing electrolyte systems that simultaneously provide mechanical resistance to dendrite penetration while maintaining the ionic conductivity necessary for practical battery operation.
This page brings together solutions from recent research—including polymer/ceramic composite electrolytes with dendrite-inhibiting structures, multi-layer solid electrolyte designs with lithium-rich and lithium-poor regions, surface-modified inorganic particles with polymer cladding, and specialized current collectors for controlled lithium deposition. These and other approaches demonstrate how materials engineering at the molecular and microstructural levels can address dendrite formation without compromising the performance advantages of solid-state battery systems.
1. Polymer/Ceramic Composite Electrolyte with PVDF, PEO, and Zn-Doped LATP Fillers for Lithium Carbonate Batteries
GUANGXI UNIVERSITY OF SCIENCE AND TECHNOLOGY, 2024
Polymer/ceramic composite electrolyte for lithium carbonate (Li-CO2) batteries, comprising PVDF, PEO, and ceramic fillers like Zn-doped LATP. The composite electrolyte combines the advantages of solid-state batteries with the benefits of ceramic fillers, offering improved interface contact and enhanced ion mobility compared to traditional organic electrolytes. The composite electrolyte's crystallinity and phase behavior are tailored through the addition of ceramic fillers, which inhibit crystallization and chain arrangement of the polymer matrix, respectively. This results in a superior solid-state electrolyte that enhances battery performance and safety.
2. Lithium Metal Battery with Composite Solid Electrolyte Membrane for Enhanced Interface Contact and Dendrite Control
Central South University, CENTRAL SOUTH UNIVERSITY, 2023
A lithium metal solid-state battery that addresses the safety and stability issues of lithium metal batteries through enhanced interface contact and dendrite control. The battery employs a novel solid electrolyte membrane that combines lithium metal deposition with a protective coating layer, improving solid-solid contact while preventing lithium dendrite growth. This membrane enables controlled lithium deposition, maintains interface integrity, and prevents side reactions between lithium metal and active fillers. The battery design combines metallic lithium electrodes with a composite solid electrolyte membrane, providing a stable and efficient lithium metal battery solution.
3. Solid Electrolyte Module with Sandwich Structure Comprising Lithium-Rich and Lithium-Poor Layers
INST METAL RESEARCH CAS, 2023
Solid electrolyte module for preventing short circuits and improving cycle stability in solid-state lithium batteries. The module has a sandwich structure with two lithium-rich solid electrolyte layers and a lithium-poor intermediate layer. The lithium-poor layer reduces lithium sources for dendrite growth compared to the lithium-rich layers. This inhibits dendrite penetration through the electrolyte stack and prevents short circuits. The module is prepared by coating polymer-based solid electrolytes with varying lithium concentrations onto substrates.
4. Composite Solid Electrolyte Sheet with Polymer-Clad Inorganic Particle Matrix for Lithium Dendrite Suppression
HUAWEI TECHNOLOGIES CO LTD, Huawei Technologies Co., Ltd., 2023
A composite solid electrolyte material for lithium secondary batteries that eliminates lithium dendrite growth through a solid-state approach. The material comprises a solid electrolyte sheet comprising a polymer-clad inorganic solid electrolyte particle matrix. The inorganic particles are coated with an insulating polymer layer that prevents lithium ion migration through the solid electrolyte interface. The coated particles are then pressed into a uniform sheet, eliminating the interface between the solid electrolyte and metal anode. This solid-state design prevents lithium dendrite growth by preventing lithium ions from reaching the anode interface.
5. Solid Electrolyte Layer Comprising Inorganic Electrolyte and Heat-Resistant Resin for Dendrite Suppression in All-Solid-State Batteries
SUMITOMO CHEMICAL CO, 2023
Solid electrolyte layer for preventing dendrite growth in all-solid-state batteries by combining an inorganic solid electrolyte with a heat-resistant resin. The layer is formed between a positive electrode and a negative electrode, with the inorganic solid electrolyte providing the electrolyte pathway while the heat-resistant resin prevents dendrite formation through its thermal stability. This configuration enables stable operation of all-solid-state batteries without the need for separate solid electrolyte layers, while maintaining the safety benefits of solid electrolytes.
6. All-Solid-State Battery with Double-Layer Sulfide Electrolyte and Lithium-Silicon Alloy Electrode Configuration
SHANGHAI YILI NEW ENERGY TECH CO LTD, 2022
A high-performance all-solid-state battery with enhanced stability and performance through a novel double-layer electrolyte configuration. The battery employs a lithium-silicon alloy negative electrode, a ternary material composite positive electrode, and a sulfide solid electrolyte with a double-layer structure between the electrodes. The double-layer electrolyte combines the benefits of sulfide solid-state electrolytes with the advantages of lithium-silicon alloy electrodes, providing superior interface stability and conductivity.
7. Solid-State Lithium-Ion Battery with Dendrite-Inhibiting Polymer Electrolyte Containing Conductivity-Preserving Additive
SHENZHEN CAPCHEM TECHNOLOGY CO LTD, 2021
Solid-state lithium-ion battery that enhances safety and performance through a novel polymer electrolyte. The battery incorporates a polymer electrolyte that contains a specific additive to specifically inhibit lithium dendrite growth while maintaining high ion conductivity. The additive enhances interface resistance between the electrolyte and electrodes, while maintaining sufficient conductivity for safe operation. The polymer electrolyte maintains its integrity despite lithium metal anode defects and unevenness, ensuring consistent performance and cycle life.
8. Cyclic Carbonate-Based Polymer Electrolyte with Ethylene Carbonate and Urethane Units for Solid-State Lithium Batteries
QINGDAO INSTITUTE OF BIOENERGY AND BIOPROCESS TECHNOLOGY CHINESE ACADEMY OF SCIENCES, 2019
A cyclic carbonate-based polymer electrolyte for solid-state lithium batteries with enhanced electrochemical performance. The electrolyte comprises a cyclic carbonate-based polymer backbone containing ethylene carbonate and urethane units, achieved through in-situ polymerization of cyclic carbonate monomers or comonomers with organic plasticizers, lithium salts, and initiators. This polymer exhibits superior voltage stability, high lithium ion conductivity, and mechanical properties, making it suitable for solid-state lithium batteries that can prevent lithium dendrite formation and improve interface stability.
9. Two-Layer Polymer Electrolyte with Differential Redox Potential for Solid-State Lithium Batteries
ZHOU WEIDONG, 2018
A two-layer polymer electrolyte for solid-state lithium batteries that enables high energy density while maintaining stability. The electrolyte consists of a solid polymer electrolyte (PPE) with a high redox potential that is electrochemically stable to the positive electrode, and a second solid polymer electrolyte (PPE2) with a lower redox potential that is electrochemically stable to the negative electrode. The PPE2 layer is positioned between the positive and negative electrodes, with the PPE layer in contact with the positive electrode and the PPE2 layer in contact with the negative electrode. This configuration provides a stable interface between the solid electrolyte and the electrodes, enabling the battery to achieve high energy density while maintaining electrochemical stability.
10. Method for Synthesizing Solid-State Electrolytes on Electrode Surfaces via Liquid Phase Deposition and Rapid Cooling
HARBIN INST TECHNOLOGY, 2018
A method for preparing all-solid-state lithium-ion battery electrodes through a novel solid-state electrolyte synthesis process. The method involves synthesizing the solid electrolyte directly on the electrode surface using a liquid phase method, followed by rapid cooling and controlled temperature reduction. This approach enables the creation of solid-state electrolytes with improved thermal stability and conductivity compared to traditional liquid-state electrolytes. The electrode active materials, such as lithium titanate, cobalt, and iron phosphate, are combined with conductive agents and partially doped with dopants to enhance their performance in the solid-state environment.
11. Quasi-Solid Electrolyte Comprising Lithium Salts in Cross-Linked Butyl Ionic Liquid
BEIJING INSTITUTE OF TECHNOLOGY, 2017
Quasi-solid electrolyte for lithium batteries that overcomes the challenges of liquid electrolyte leakage in solid-state batteries. The electrolyte is prepared by dissolving lithium salts in a butyl ionic liquid, followed by the addition of cross-linking agents to form a solid electrolyte. The cross-linking process creates a quasi-solid electrolyte that maintains its electrochemical properties while preventing the formation of lithium dendrites during charge-discharge cycles.
12. Solid Electrolyte for Lithium-Ion Batteries with Controlled Porosity Gradient and Dendrite Inhibition
TOYOTA JIDOSHOKKI KK, 2015
A solid electrolyte for lithium-ion batteries that prevents dendritic crystal growth through electrode interface resistance. The electrolyte is formed by sintering a compact oxide material with high density (>90% of the original material), which creates a solid electrolyte with controlled porosity. The compact material is shaped into a specific form with strategically placed air holes, creating a gradient of porosity across the electrolyte surface. This gradient enhances ion conductivity while preventing electrode-electrolyte interface resistance. The compact material is then integrated into the battery cell configuration, with the electrolyte filling the gap between the electrodes.
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