Battery Interoperability for EV Charging Systems
47 patents in this list
Updated:
Electric vehicle adoption faces a significant hurdle in charging time constraints, with standard Level 2 charging requiring 4-8 hours and even DC fast charging taking 30-60 minutes for an 80% charge. These extended downtimes affect both personal transport flexibility and commercial fleet operations, where vehicle availability directly impacts business metrics.
The fundamental challenge lies in designing standardized battery systems that can be rapidly exchanged while accommodating diverse vehicle architectures, power requirements, and safety protocols across manufacturers.
This page brings together solutions from recent research—including automated battery swap mechanisms, standardized interface protocols, hot-swappable module designs, and sensor-based alignment systems. These and other approaches focus on creating practical, scalable battery exchange infrastructure while maintaining safety and reliability standards.
1. Electric Vehicle Battery Swapping System with Cross-Operator Compatibility and Integrated Battery Authentication and Management
GREEN POWER FUTURE ENERGY CO LTD, SHANGHAI ENNEAGON ENERGY TECH CO LTD, SHANGHAI ENNEAGON ENERGY TECHNOLOGY CO LTD, 2023
Battery replacement management system for electric vehicles that enables efficient and scalable battery swapping for electric vehicles. The system allows vehicles from different operators to swap batteries at stations operated by multiple entities. It involves a battery authentication process, tracking battery health and charge/discharge history, billing based on battery condition, and optimizing battery charging strategies. The system enables cross-operator battery swapping, improves utilization of batteries, and reduces costs by leveraging station resources.
2. System for Swapping Standardized Removable Electric Vehicle Battery Modules
Lixiong Wu, Eric Wu, 2023
A system for sharing electric vehicle (EV) batteries to enable easy, fast swapping of discharged batteries for fully charged ones. The system uses standardized, removable battery modules that can be swapped at dedicated exchange stations. EV owners can exchange their discharged battery for a charged one on the go, avoiding the need for lengthy recharging stops.
3. Battery Swapping System with Specialized Overturning Mechanism for Non-Rotational Vertical Transfer
AULTON NEW ENERGY AUTOMOTIVE TECHNOLOGY GROUP, SHANGHAI DIANBA NEW ENERGY TECHNOLOGY CO., LTD., 2023
Battery swapping method for electric vehicles that reduces the size and complexity of battery swap stations by avoiding the need to rotate the battery packs. The method involves using a specialized overturning mechanism to move the battery packs between the vehicle and charging compartment without rotating them. The mechanism has two perpendicular sections that hold the packs at different positions. The packs are moved between the sections without flipping. This allows vertical transfer of packs without requiring a large rotating area.
4. Shared Battery Swapping System with Data-Driven User-Supplier Matching and Instruction Execution
BEIJING DIANTOU LVTONG TECH CO LTD, BEIJING DIANTOU LVTONG TECHNOLOGY CO LTD, 2023
Shared battery swapping method for electric vehicles that allows efficient and safe battery replacement in public charging infrastructure. The method involves a shared battery swapping device that matches users' batteries with suppliers based on data. When a user inserts a battery, the device sends the info to the corresponding supplier. The supplier then sends back charging or swapping instructions. The device follows the instructions to charge or swap the battery. After completion, charging/swapping data is fed back to the supplier. This allows suppliers to manage and maintain batteries based on usage.
5. Battery Cover Structure with Detachable Screw-Mounted Terminals and Intermediary Lead Plate
Dexi Wang, Ronghua Chen, 2023
Battery covering structure with replaceable terminals for connecting to the battery body. The terminals are detachably connected to the covering using screws. This allows different terminals to be swapped out to match different battery types and sizes. A lead plate between the terminals and covering provides electrical connection to the battery.
6. Energy System with Link Device for Integrating Batteries of Incompatible Chemistries
GOAL ZERO LLC., 2023
An energy system that enables seamless integration of batteries with different chemistries for flexible energy storage. The system uses a link device to connect batteries with incompatible chemistries. The link device regulates the power profile to allow the incompatible batteries to charge and discharge together. This allows using external batteries with different chemistries to supplement the primary battery in the system. The link device prioritizes charging/discharging of the primary battery, external batteries, or both. This allows balancing charge/discharge, bypassing the primary battery, or simultaneous charging/discharging.
7. Networked Charging System with Modular Interchangeable Battery Packs for Energy Vehicles
JINHUA XUANCAI ARTS & CRAFTS CO LTD, 2022
A new energy vehicle battery replacement charging system that addresses issues like battery life, spontaneous combustion, charging efficiency, environmental impact, and charging pile availability. The system involves a networked charging infrastructure with modular, interchangeable battery packs. Each vehicle has multiple battery slots instead of a single large pack. Broken packs can be easily swapped out without replacing the whole assembly. This allows targeted repair/replacement instead of full pack replacement. It also enables lighter vehicles with reduced dead weight compared to monolithic packs. The system allows charging stations to have multiple packs, reducing wait times. The interchangeable packs also enable better energy management and charging strategies. The networked charging infrastructure allows tracking, optimization, and control of pack usage. It also allows grid balancing and energy storage by aggregating packs. The modular packs also enable better recycling and disposal by recycling/repairing individual
8. Electric Vehicle with Removable Modular Battery System and Automated Swapping Mechanism
SINGHAL TARA CHAND, 2022
Improving electric vehicle range, charging time, and station availability by using modular batteries that can be easily swapped out like in a vending machine. The electric vehicle has a removable battery module system accessible through an exterior panel. When the battery charge gets low, the vehicle goes to a vending station to swap out the depleted module for a charged one. The vending station has a robotic arm to automate the process. This allows quick, convenient charging without waiting for slow charging times or finding an open station. The modular design enables using existing engine compartments for battery storage. The vehicle body has a support structure to hold the modules. They can slide in and out for replacement.
9. Modular Battery Exchange System with Detachable Charging Modules and Scalable Capacity
PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD., 2022
Modular battery exchange system that allows scaling of battery replacement capacity at a battery exchange station after initial deployment. The system uses detachable, modular battery charging modules that can be added or removed from a station as demand changes. Each module has a tray to guide and hold a battery, a power terminal to charge it, a communication terminal for battery management, and an indicator to show charge level. The modules are detachable and can be easily swapped to expand or contract the number of batteries in a station without replacing the entire unit.
10. Modular Electric Vehicle Battery Pack with Closed Loop Cooling and Fifth Wheel Latch for Rapid Swapping and Grid Integration
Feyijimi Adegbohun, 2022
Modular electric vehicle battery pack for swapping and grid integration that allows rapid, flexible battery swapping between vehicles and stationary applications. The pack has features like closed loop cooling, onboard charger, balancing, and monitoring. It connects to a vehicle platform with a fifth wheel latch and can be swapped quickly. The swapping stations share info to optimize schedules. This enables vehicle batteries to be used as mobile energy storage, reducing charging costs and grid load. The swapping stations can also harvest pack energy for grid services.
11. Hot-Swap Battery Module with Integrated Voltage Management Circuitry
Chin-Ho Wang, 2022
Hot-swap battery module that can be inserted into a battery pack without worrying about voltage mismatch. The module has switches, transistors, and circuitry to manage charging, discharging, and voltage levels. When a new module is inserted, it starts in a low-current discharge mode to prevent reverse charging. If the pack voltage is normal, it soft starts charging. If the pack voltage is low, it provides a controlled discharge to match pack voltage. If the pack voltage is very low, it disconnects. This allows hot-swapping without voltage mismatch issues.
12. Battery-Vehicle Interface with Swappable Battery Control Circuit and Connector System
Popion Mobility Inc., 2022
Battery-vehicle interface solutions for supporting use of swappable batteries in electric vehicles. The interface allows quick and efficient battery swapping in infrastructure like fueling stations for electric vehicles. The swappable battery has a control circuit and connectors to interact with the vehicle. The vehicle also has a power distribution system and connectors for the battery. This allows seamless swapping of drained batteries for charged ones at fueling stations without disconnecting the vehicle. The battery interface enables monitoring and management of the swapped battery in the vehicle.
13. Standardized Electric Vehicle Battery with On-Demand Swapping Capability and Integrated Mobility Features
BAO TIANQIN, 2022
Electric vehicle battery that enables on-demand swapping of depleted batteries for fully charged ones, providing convenient and efficient battery charging for EVs. The battery has a standardized form factor with connections for charging and vehicle power. It has a button to publish power and location to a network, and wheels for mobility. This allows users to request battery swaps, exchange batteries with others, or charge via traditional methods. A mobile swapping service can also provide battery exchanges. It enables users to sell excess charge, avoid return trips, and reduce charging time.
14. Modular Rechargeable Battery System with Swappable Units and Integrated Identification for Electric Vehicles
DALIENG ORANGE NETWORK SCIENCE AND TECH LIMITED CO, DALIENG ORANGE NETWORK SCIENCE AND TECHNOLOGY LIMITED CO, 2022
Modular rechargeable battery for electric vehicles that allows quick and convenient battery swapping to address range anxiety and cold weather issues. The modular battery design enables easy replacement of degraded batteries without needing to replace the entire pack. The modular batteries have unique identification and charge/discharge tracking chips for network connectivity. They also have thermal insulation layers and media to extend life in extreme temps. The batteries can be swapped in dedicated swap stations for rapid recharging.
15. Electric Vehicle Battery Swapping System with Sensor-Guided Positioning and Mounting Control
SHANGHAI DIANBA NEW ENERGY TECHNOLOGY CO., LTD., AULTON NEW ENERGY AUTOMOTIVE TECHNOLOGY GROUP, 2021
Battery swapping system for electric vehicles that uses sensors to ensure accurate and safe battery pack mounting during swapping. The system has a position sensor on the vehicle's quick swapping support and a detection section on the battery pack. When the sensor detects the detection section is in the correct position, it sends a stopping instruction to prevent further movement. This prevents the pack from being mounted incorrectly due to weight instability or operator error. The sensor type can be capacitive, inductive, or photoelectric.
16. Modular Rechargeable Battery System with Swappable Units and Integrated Mobile Interface
Mohanadas BALASINGHAM, 2021
Rechargeable battery system for electric vehicles that enables battery swapping at strategic locations instead of waiting for charging. The system has modular batteries that can be easily swapped between a vehicle and a battery rack at charging stations. This allows rapid battery swapping like refueling instead of waiting for charging. The system also provides a mobile app to track station locations, facilitates remote or manual ejection of batteries, and computes payment based on charge level difference. The charging stations can also generate power from renewable sources.
17. Electric Vehicle Battery System with Swappable Packs, Real-Time Health Monitoring, and Phase Change Material Heat Management
YANG WENXIAN, 2021
Standardization method for electric vehicle power batteries that aims to improve convenience, cost, and safety of electric vehicles by enabling swappable battery packs. The method involves monitoring battery health in real-time, switching between packs when needed, and using phase change materials inside battery cases for heat dissipation. An energy management system inside the vehicle connects to multiple battery packs and switches between them when a pack runs low. Battery packs have temperature sensors to prevent overheating. The packs also have liquid sacs filled with phase change materials inside the case to absorb and store heat during charging, reducing internal battery temperatures. This improves battery life and safety. The swappable battery packs can be standardized across vehicle models, simplifying charging infrastructure and making electric cars more convenient and economical to use.
18. Modular Battery Pack with Interchangeable Sub-Modules and Universal Interconnect System
SCHNEIDER ELECTRIC IT CORPORATION, 2021
Battery pack design that allows using interchangeable sub-modules containing different types of lithium-ion cells from various suppliers. The pack has a modular chassis with compartments for receiving the sub-modules. Internal interconnects couple the sub-modules to a central battery pack controller. This allows mixing and matching sub-modules from different cell technologies and form factors without needing to redesign the pack for each cell type. The pack controller can communicate, balance, and monitor the sub-modules through dedicated buses.
19. System for Manually Swappable Extended-Range Battery in Electric Vehicles
SUN MING, 2021
A system to improve the endurance of electric vehicles by providing a shared, swappable extended-range battery that can be manually replaced. This allows electric vehicle owners to supplement their vehicle's battery with a separate, standardized extended-range battery when needed. The extended-range battery can be charged at home using regular power outlets, or quickly swapped at charging stations. This provides flexibility to extend range without increasing vehicle weight or complexity. It also enables convenient, quick battery swapping instead of long charging times.
20. Battery Swapping System with Model-Adaptive Storage, Scheduling, and Charging Mechanisms for Electric Vehicles
ZHONGLIYUAN ELECTRIC VEHICLE CHARGING TECHNOLOGY CO LTD, ZHONGLIYUAN ZHENYUAN ELECTRIC VEHICLE CHARGING TECH CO LTD, 2020
Intelligent system for swapping batteries between electric vehicles of different models to enable sharing of batteries among vehicles. The system allows swapping batteries between vehicles with different wheelbases and battery sizes. It uses a storage rack, scheduling device, and charging device. The storage rack moves batteries using spoke wheels. The scheduling device lifts and moves batteries between vehicles using a platform. The charging device intelligently charges batteries based on their models. This allows sharing batteries between vehicles with different battery sizes and configurations.
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